PSC 4400 Series manual Connection to +24V, +36V and +48V Systems, Out

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Electrical System Connections

Connection to +24V, +36V and +48V Systems

Figure 5 illustrates a wiring diagram for +24, +36 and +48 volt systems. The use of a DC/DC converter is required to step down the battery voltage for use by the terminal.

 

Proper installation requires that source power connections be made directly to

 

the vehicle's positive and negative battery terminals. It is important to maintain

 

electrical isolation when installing the PVD and any accessory equipment, to

CAUTION

ensure safe and proper operation. Do not make any electrical connections

directly to the chassis of the forklift.

 

When using any optional equipment caution must be taken to ensure that +24, +36 or +48VDC does not exceed any voltage rating for these devices. Fol- low all manufacturer's installation instructions carefully.

Some DC/DC converters provide internal Noise Spike/RF filtering. The use of an additional filter is optional.

Figure 5. Wiring Diagram for +24V, +36V and +48V Systems

In-Line Fuse

(integral to converter)

Pos

+

Neg

-

DC/DC

Converter (Required)

Pos +

IN OUT

Neg -

5 Amp In-Line Fuse

White (N/C)*

Power Cord

 

 

 

 

 

(Required)

Red (Pos)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Black (Neg)

 

 

 

 

 

 

 

 

Use crimp connectors

 

 

 

 

 

 

 

 

for all wire connections

 

*DO NOT connect the white wire. Either cut it or ensure it is properly isolated.

Installation Guide

9

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Contents Falcon 4400 Series PSC Inc Table of Contents Appendix. Accessories and Peripherals Warranty PSC Falcon 4400 Series Powered Vehicle Dock WarrantyElectrical Warnings Safety PrecautionsIntroduction Manual OverviewDocument Conventions Features of the Powered Vehicle Dock About the Powered Vehicle DockUnpacking Electrical SpecificationsIntroduction Electrostatic Build-up Electrical Considerations Ground Contact Anti-Static Straps Installing Ground Contact Anti-Static StrapsElectrical Accessory Matrix Electrical AccessoriesConnection to +12V Electrical System ConnectionsOUT Connection to +24V, +36V and +48V SystemsElectrical Considerations Mounting Options Ram Ball Mounting AssemblyComponents, Materials and Tools Ram Ball Assembly sold separatelyAttaching the Ram Ball to the Vehicle Dock Final AssemblyInserting the 4400 in the Dock Inserting/RemovingInserting a Falcon 4400 in the Vehicle Dock Seat the bottom of the Terminal into the cradle on the Dock Removing the 4400 from the Dock Removing the 4400 from the DockMounting Options Connections on the Dock Power and Peripheral Device ConnectionsPower Connection Battery ChargingCOM Port Connections Pin No Signal Power and Peripheral Device Connections PSC Technical Support Appendix a TroubleshootingHardware Troubleshooting Issues with Power to the DockTelephone Technical Support Overview Appendix B Accessories and PeripheralsAccessories and Peripherals Overview Kit, Inline Fuse 5 Amp Index Unpacking Warranty Page Index Page Asia Pacific Italy