Outback Power Systems 80 user manual

Page 64

GT Mode In a system with an OutBack FX Grid-Tie Series Inverter(s), HUB and MATE, the FLEXmax

80 will display GT Mode if and only if the inverter is in Sell mode and the FLEXmax 80 is in Bulk (MPPT BULK) or Float (MPPT FLOAT) cycle. This is also a good indicator for establishing proper Grid-Tie mode communication between the FX G-Series Inverter(s) and FLEXmax 80. GT must be selected in the MPPT Mode Advanced menu in order to be viewed.

High VOC This indicates the PV array’s open circuit voltage is too high for the controller to safely operate. This should only occur with systems using 72 VDC nominal PV arrays in very cold temperatures (below 5° F / -15° C). The controller will automatically restart operation once the PV array’s open circuit voltage falls to a safe level (145 VDC or lower). The amount of time required before starting operation is dependent on the module type, ambient temperature, and the amount of sunlight directly on the PV array. Normally, the controller starts in the morning within a few minutes of the PV array being in direct sunlight.

Low Light / Snoozing During the initial tracking (see Wakeup and Tracking), if it is determined to

be too late (or too early) in the day, the FLEXmax 80 will display Low Light for a few seconds and then display Snoozing for 5 minutes (default). This reduces energy usage and unnecessary powering of the FLEXmax 80. This message is also displayed in extremely cloudy weather.

MPPT Bulk The FLEXmax 80 is in Maximum Power Point Tracking mode trying to regulate the battery voltage towards the Absorb voltage set point. If the FLEXmax 80 transitioned from Absorbing to MPPT Bulk, the Charge Timer (ChgT) counter may start counting down towards zero minutes or until the Absorb target is met. See page 47 for more information.

MPPT Float The FLEXmax 80 is in Maximum Power Point Tracking mode trying to regulate the battery voltage towards the Float voltage set point. Note: Charge Timer (ChgT) is inactive in the Float state.

MPPT EQ The equalization cycle has started and the FLEXmax 80 is trying to regulate at the Equalization voltage set point. EQ is not battery temperature compensated. During an equalization cycle, EQ 0:00 will be displayed along with the EQ time in hours and minutes. The AC/DC loads should be turned off/minimized and the battery charged so the FLEXmax 80 can quickly reach theEQ voltage set point. Otherwise, the FLEXmax 80 may not reach or maintain the EQ cycle.

New VOC The FLEXmax 80 is acquiring a new open circuit panel voltage (VOC).

OvrCurrent If more than 6A flowing from the battery or more than 100A flowing to the battery. To reinitiate power production, press ”RSTRT” in the “Misc” menu.

Over Temp (Very rare) Either the FLEXmax 80 is too hot or its internal temperature sensor is shorted. If this message appears, carefully check if the FLEXmax 80’s heat sink is extremely hot. The heat generated by the FLEXmax 80, and therefore its losses, is proportional to input voltage times output current. To help control its operating temperature, avoid installing the FLEXmax 80 in direct sunlight

Re-Cal There are certain abnormal conditions that can confuse the current measuring method in the FLEXmax 80. When and if one happens, the FLEXmax 80 will temporarily stop and re-calibrate. This may happen because of negative current, i.e., current flowing from the battery, or a tripped PV breaker. A new VOC is also acquired during a Re-Cal.

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Contents User’s Guide Warranty Summary Dear OutBack CustomerAbout OutBack Power Systems DisclaimerDate and Revision Contact InformationTable of Contents Product Registration and Optional Extended Warranty FLEXmax 80 Maximum Power Point Tracking Charge Controller ScopeIntroduction FirmwareStandards and Requirements Personal Precautions During Installation Outback Power Systems FLEXmax Mounting to Plywood Installing the FLEXmax 80 FLEXware DC EnclosuresDC Enclosure FLEXmax Bushing Locknut Conduit Nipple Wire and Disconnect Sizing Determining Wire SizesOpen Circuit Voltage/Wire and Disconnect Size FLEXmax 80 Wiring Connections FLEXmax 80 wiring compartmentPage Page Page How to Read the FLEXmax 80 Screen Diagrams Soft keysPower Up Screen Powering UpOutBack12V Power Systems FLEXmax Password Contrasena Select Version Elija la VersionUSA Next Enter Entra SEL 150Sytem Voltage USA NoyesEnter Status Screen AUX OFFRecharging Using the PV Array End of Day Summary ScreenCharger Aux Light EQ Misc Advanced Logging Stats Accessing the Main MenuExit F G GO Charger Set-Up Current Limit80.0A Absorbing 14.4V Float 13.8VAUX Mode and Its Functions AUX ModeExit Next SET Mode Night Light Output OffAUX Mode Menu Path Pressing the Next soft key scrolls through the AUX functionsAUX modes in order of appearance on the FLEXmax 80 display Programming the AUX Modes OffVent Fan Exitvolt Vent FAN VoltsExit Volt Exit Next SETPV Trigger Output Off Fan screenOutput On PV TriggerExit Time Volt PV Volts Exit Time VoltHold Time Sec 01.1 Back + Press the Next soft key to view the Error Output screenPV Trigger Output On Exitvolt Error LOW Batt Volts Error Output 01 hrsExitvolt AUX Mode Error Output Exit Hyst Time Volt Exit Next SET Mode AUX ModeBack + OFF Night Light Off Hysteresis Time Minutes Back + Night Light On Time Hours Back +Night Light Threshold Voltage 010 Back + Press the Volt soft keyOutput Off Auto Float Output OffDiversion Relay Output Off Press the Next soft key ro view the AUX Float screenHold Delay 01.0 Time Seconds Back DLY+ AUX ModeDiversion Relay Absorb--Float--EQ Relative VoltsExit Time Volt AUX Mode Diversion Solid St Output OnExample of Diversion Press the Exit soft keyDiversion Load and AUX Wiring Set-Up Illustrated Press the Time and Volt soft keys to adjust the set points Delay Time Sec Timer Back +Low Batt Disconnect Back Exit Time Volt Disconnect VoltsRE-CONNECT Volts Remote Output Off Charger GAux Light MiscLogging Stats Exit soft key twice to return to the Main Menu Off screenEQ-Battery Equalize Exit + ModeBacklight Charger Aux GLight EQ Misc Optimize Logging StatsBattery Equalize Exit Next -EQV +EQV Battery EqualizeExit Next -HRS +HRS Battery Equalize Back Auto Start StopCount 000Exit DAY +DAY Exit Next -EQV +EQVMISC-Miscellaneous GT State PWM% ChgT 255 07 50.0Exit Next Press Next to Continue to the Force Bulk/Float ScreenPWM% ForceExit Next Float Bulk PCBSnooze Mode .6 amp AdvancedCharger Aux Light Misc GAdvanced Logging Stats Exit Advanced MenuWakeup Mode 1.5V 05m Exit Next +VOC +Min Mppt Mode Auto Track Exit Next nonGT ModeThis screen allows the user to choose one of these modes Press the Next soft key to view the Park Mpp screenPark Mpp 77 % Voc Exit Next -% +% Advanced MenuMpp Range Limit %Voc Min Max Exit Next 1/2 90% Park Mpp Watts 77 % VocAdvanced Menu Absorb Time Limits Hours Charging-Related ScreensExit Next + 00 a 12.6Vbatt Calibration 14.1 RTS Compensation 14.1Exit Next Wide Advanced Menu Exit Next Limit SET RTS CompensationMode Exit Next Mode Advanced Menu Mode Exit Next ModeRTS Compensation 14.4 V F Exit Next Limit SETReset to Defaults? Exit Next Mode Advanced MenuAux Polarity Are you sure? Reset to Defaults Yesno Advanced MenuCharger GLogging StatsLogging Clear LOG Back Totl DailyToday 0000Ah 00.0 KWH 011Vp 00.0Ap 00kWp MAX MIN FLTStats Secondary Stats screen Warranty its use in these applications Micro-Hydro and Fuel Cell ApplicationsMppt Mode Auto Track To adjust the Lower Mpp Range LimitAdvanced Menu Micro-Hydro and Fuel Cell Applications Park Mpp WattsAbbreviated Menu Map OutBack Power System GTFX/GVFX Grid-tie settings Application NotesGrid-tie applications non-OutBack inverter/chargers Positive grounded systems12V Battery System Efficiency Curve 24V Battery System Efficiency CurveUnderstanding the Various Operational Modes Page Page MATE-Displayed FLEXmax 80 Screens Status Mode Screens Aux relay state indicates if the AUX is on or OFFFLEXmax Meter Screens MATE-Displayed FLEXmax 80 Status Meter ScreensPress Setp to view Setpoint screens MATE-Displayed FLEXmax 80 Advanced Screens MATE-Displayed FLEXmax 80 Status Setpt SET Point ScreenCC Setpoint Screens FLEXmax 80 Advanced Menu FLEXmax 80 EQ Screens FLEXmax 80 AUX ScreensFLEXmax 80 Displayed Screens FLEXmax 80 Stats ScreensAbbreviated Exit Next + Advanced Menu Troubleshooting Guide FLEXmax 80 does not boot/power-up blank LCDFLEXmax 80 not producing expected power FLEXmax 80 is always SleepingFLEXmax 80 Battery Temperature Compensated Voltage FLEXmax 80 is not equalizingFLEXmax 80 Internal Fan To enable/open the FLEXmax Select Version screensFLEXmax 80 is beeping Typical Array Sizing Guide Standard vs. Australian Default Settings Wire Distance Chart 12V PV Array 16v Vmp24V PV Array 32v Vmp 36V PV Array 48v Vmp60V PV Array 80v Vmp 48V PV Array 64v Vmp72V PV Array 96v Vmp Wire and Disconnect Sizing Battery Side of the ControllerPV Side of the Controller NEC ComplianceWiring Compartment Maximum recommended battery conductor is #2** AWGRecommended Conductor and Breaker Sizes for the FLEXmax Output Rating less than 64 ampsFLEXmax 80 MULTI-STAGE Battery Charging Page Battery Temperature Compensated System Non-Battery Temperature Compensated SystemBattery temperature compensation with other slopes Suggested Battery Charger SET Points Battery Voltage and State of ChargeSpecifications Calling the Factory for AssistanceFive Year Limited Warranty Information FLEXmax ProductsRevision.2007-10-02 Limited Warranty Registration Outback Power Systems Inc 19009 62nd Ave. NEEU Declaration of Conformity OWNER’S System Information Phone +1 BARCELONA, España Phone +34.93.654.9568
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