IDEAL INDUSTRIES 45-930, 45-935 STP Service Setup, STP Operating Principles and Terms

Page 4

STP Service Setup Continued

Electrical Connection Requirements

Voltage Selection

The STP operates on either 115V/230V AC; 45-930, 115V AC 4A 60 Hz ; 45-935, 230V AC 2A 50 Hz. Proper voltage will be preset at the factory.

Fuse Replacement

Disconnect power cord and remove the fuse cartridge using a small blade screwdriver or similar tool. Replace two fuses with recommended fuses. 45-930, 4AT 250V, 1/4” x 1-1/4”; 45-935, 2AT 250V, 5 mm x 20 mm, insert the fuse cartridge back into the unit making certain the proper voltage is selected.

On-Off Switch — Located on the back of the unit, the on/off switch controls the main electrical power supply.

Air Connection Requirements

Connect 1/4" coiled air hose to the air inlet fitting located on the back of the unit. This is a reusable compression type fitting.

To connect air hose:

1.Disconnect electrical power supply.

2.Connect the air hose by inserting it firmly into compression fitting.

Air must be clean, dry and pressure regulated to 100 PSI.

The STP consumes approximately 50 cubic inches (about .03 cubic feet) of compressed air per cycle. Total air volume consumed depends on frequency of operation.

To disconnect air hose;

1.Disconnect electrical power supply.

2.Disconnect air supply.

3.Depress the red ring and pull on the air hose.

STP Operating Principles and Terms

The following section describes the basic principles of operation of the 45-930, STP. The STP uses a combination of four variables to perform each strip. It is important to understand each of these four control parameters and how they interrelate to obtain the desired stripping results. The four variables are HEAT, SPEED, PRESSURE and STRIP LENGTH. Each variable is described in terms of settings, ranges and effects on stripping. The individual variable settings may affect the other variables and the final stripping results. Please refer to the “Electrical Controls” section for instructions on how to regulate each setting via the control panel.

HEA T

SPEED

STRIP

PRES SURE

 

 

LENG TH

PRGM.

COUNT

BA TCH

HIGH

CLEAR

ENTER

 

HEAT: Thermal Blade

The HEAT setting controls the level of power (heat) directed to the blades during the thermal cutting phase of the stripping cycle, with 10% being lowest heat and 100% highest. The STP may also be operated with a heat setting of 0%, which runs the unit through a complete cycle without using the blades. This is intended to pull off a slug that has already been cut either by the STP or manual methods.

Since the STP is a thermal stripper, heat plays a very important role in the stripping process. Insulation materials have a wide variety of melting temperatures, requiring the STP to produce a full range of blade HEAT settings. The melting temperature of an insulation material, high or low, must be consistently matched by the STP blade heat setting for a successful stripping operation.

Another important factor is the rate at which the blade heat penetrates the insulation material. A tendency may be to strip at the highest blade heat avail- able. This produces two undesirable results. First, the higher blade HEAT setting is inversely proportional to blade life. Second, the blade may displace the insulation material too quickly, producing an excessive amount of contact with the inner shield. For these reasons it is important to correlate the blade HEAT setting with the blade rotation SPEED setting.

4

Image 4
Contents Shielded Twisted Pair STP Cable Stripping System Shielded Twisted Pair STP Cable Stripping System Table of ContentsIntroduction Warranty & Service Policy STP Service Setup Qualified Service PersonnelEnvironmental Conditions UnpackingSTP Service Setup STP Operating Principles and TermsElectrical Connection Requirements Air Connection RequirementsExample Ready Mode Display STP OperationHeat Adjustment Thermal Head Rotation Speed AdjustmentPull Grip Pressure Adjustment ExampleStrip Length Adjustment, by Discrete Value Cycle ModeMetric Length Mode 31 mm to 152 mm Press Strip Length Normal Strip CycleTWO Stage Cycle Double CUT CycleSet Mode Slug RemovalSingle Cycle Repeating CycleSTP Operation Set Mode STP Service Qualified personnel only STP Operation BatchingTest the Sensors Blade Home SensorSTP Service Recommended Replacement PartsSTP Operation Gripper Pad Replacement Front Gripper Pad ReplacementPressing buttons and lifting lid Hoses do not interfereRear Gripper Pad Replacement Tension SpringsBlade Replacement Replacement Blade set consists Blade Set K-7763Front View Rear ViewCPU Module Replacement Power Module ReplacementTips and Trouble Shooting Preventative MaintenanceCleaning Your STP Changing Slug Tray LocationSTP Machine Assembly Qty NameTop Shelf Assembly Rear Gripper Assembly Electrical Wiring Diagram Ideal INDUSTRIES, INC

45-930, 45-935 specifications

IDEAL Industries is recognized for its commitment to providing high-quality tools and connectors, particularly in the electrical and telecommunications sectors. Among its extensive range of offerings, the IDEAL INDUSTRIES 45-935 and 45-930 stand out as exceptional products tailored to enhance precision and efficiency in various applications.

The IDEAL INDUSTRIES 45-935, commonly known as the Wire Connector Kit, is meticulously engineered to facilitate seamless electrical connectivity. One of its most notable features is its compact design, which allows for easy handling and storage. The kit includes a variety of wire connectors that cater to different gauge sizes, making it an ideal solution for both professional electricians and DIY enthusiasts. This versatile set not only enhances connectivity but also ensures that connections remain secure and reliable over time.

On the other hand, the IDEAL INDUSTRIES 45-930, recognized as the Pro Series Wire Connector, boasts advanced technologies designed for superior performance. Notably, it incorporates an innovative rubber seal that provides moisture resistance, ensuring durable connections in outdoor and damp environments. The connectors are constructed with a high-grade, flame-retardant material, further enhancing their reliability and safety features.

Both products emphasize ease of use. They are designed with color-coded wire connections and ergonomic shapes, allowing for quick identification and hassle-free installation. The intuitive design minimizes the risk of errors during the connection process, significantly reducing installation time and enhancing overall productivity.

Another significant characteristic of the IDEAL INDUSTRIES 45-935 and 45-930 is their compliance with industry standards. They undergo rigorous testing to ensure that they meet or exceed necessary safety guidelines, providing users with peace of mind when utilizing these connectors in their projects.

Furthermore, IDEAL Industries has a strong legacy of innovation. The company continually seeks to improve its products through research and customer feedback, resulting in tools that not only meet current market demands but also anticipate future needs.

In summary, the IDEAL INDUSTRIES 45-935 and 45-930 are exemplary tools that combine superior engineering, user-friendly design, and advanced technologies, making them indispensable assets for anyone in the electrical field. Whether for professional installations or home projects, these products promise reliability, safety, and efficiency in every connection.