Stanley Black & Decker CT04 user manual Safety Precautions

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SAFETY PRECAUTIONS

Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose.

These safety precautions are given for your safety. Re- view them carefully before operating the tool and before performing general maintenance or repairs.

Supervising personnel should develop additional pre- cautions relating to the specific work area and local safety regulations. If so, place the added precautions in the space provided in this manual.

The model CT04 Hydraulic Crimping Tool will provide safe and dependable service if operated in accordance with the instructions given in this manual. Read and un- derstand this manual and any stickers and tags attached to the tool and hose before operation. Failure to do so could result in personal injury or equipment damage.

The operator must start in a work area without by- standers. Flying debris can cause serious injury.

Make sure all critical tool markings, such as labels and warning decals, are securely in place and leg- ible. Replace any that are damaged or missing.

Do not operate the tool unless thoroughly trained or under the supervision of an instructor. Establish a training program for all operators to ensure safe operation.

Always wear personal protection equipment (PPE) such as goggles, ear and head protection, and safe- ty shoes at all times when operating the tool. Use gloves and aprons when necessary.

Never wear loose clothing or unrestrained long hair that can get entangled in the working parts of the tool.

Keep all parts of your body away from the tool and maintain proper footing and balance at all times.

Do not rely exclusively upon the safety devices built into the tool.

Always be well rested and mentally alert before op- erating the tool.

The operator must be familiar with all prohibited work areas such as excessive slopes and danger- ous terrain conditions.

Know the location of buried or covered electrical services before starting work.

Keep your work area clean and clear of tripping haz- ards. Oily surfaces and hoses lying around can be hazardous.

Always operate the tool within its rated capacity.

Do not use the tool for applications for which it was not designed.

Do not inspect, clean or replace any part(s) if the hydraulic power source is connected. Do not inspect or clean the tool while the hydraulic power source is connected. Accidental engagement of the tool can cause serious injury.

Always connect hoses to the tool hose couplers be- fore energizing the hydraulic power source. Be sure all hose connections are tight and are in good condi- tion.

Always replace hoses, couplings, and other parts with replacement parts recommended by Stanley Hydraulic Tools. Refer to the parts list at the end of this manual for part numbers.

Do not operate the tool at oil temperatures above

140 °F/60 °C. Operation at higher temperatures can cause higher than normal temperatures at the tool which can result in operator discomfort.

Do not operate a damaged, improperly adjusted, or incompletely assembled tool. Do not carry tool by the hoses.

Keep the handles dry, clean and free of oil.

Ensure adequate lighting for the area where the tool is being used.

Use proper lifting techniques when handling the tool. Do not overreach. Maintain secure footing and balance at all times.

When using tools near energized transmission lines, be sure to use only hoses labeled and certified non- conductive.

Turn off the power unit or move the hydraulic control valve to neutral before setting the tool down.

To avoid personal injury or equipment damage, all tool repair, maintenance and service must only be performed by authorized and properly trained per- sonnel.

CT04 User Manual ◄ 5

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Contents Hydraulic Crimping Tool Page Table of Contents Local Safety Regulations Safety SymbolsSafety Precautions Do not Operate Without Dies Tool Stickers & TagsHose Types Hose Safety TagsHose Recommendations Htma Tool Type Hydraulic System Requirements Type RR Htma / Ehtma RequirementsOpen CENTER/CLOSED Center Setup Setup and TestDIE Installation OperationTo Install Dies on Burndy W Style Head To Install Dies on Kearney O Style HeadOC/CC Setting Check Power SourceOperation Tool Relief Valve AdjustmentConnect Hoses Conductor PreparationStorage Cold Weather OperationShutdown Tool Protection & Care Problem Cause Solution TroubleshootingSpecifications CT04 Illustration Part QTY Description CT04 Parts ListPage Stanley Hydraulic Tools SE Naef Road Milwaukie, Oregon