Fairchild CAM CCD-2KLV.TDI user manual Camera Hardware Interface, Installation Overview

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PRELIMINARY

SECTION 2

Camera Hardware Interface

2.1 Installation Overview

Before you integrate your camera into your system you should first determine some basic operating parameters such as what resolution you need. Do you know the speed of the object that your camera will be inspecting? One additional point you want to keep in mind is your lighting requirement.

Some other major items that you should identify early on in developing your system is the source of your EXSYNC control signal (framegrabber, custom controller, shaft/web encoder, etc.). You should also know—in advance—your sensor resolution and magnification requirements.

We will use a simple example to reinforce what we just told you in the above. Let’s say that you have the following system to set up: inspect a web 10cm wide, moving at 2m/s, and you want 100m on the web to be represented by one pixel (7m).

Number of Pixels

Total width of image =

 

10 cm

 

= 1000 pixels

Necessary

Desired resolution

 

100m per pixel

 

Magnification

Pixel size

=

 

 

13m

 

= 0.130

 

Desired resolution

 

100m per pixel

 

EXSYNC

Web speed

=

 

 

2m/s

= 20KHz

 

Desired resolution

 

 

 

100m

 

Shaft Encoder

You require one pulse for every 100m of

 

Circumference

object travel. Assuming a shaft/web encoder = 0.10m

 

Producing 1000 pulses/rev., shaft

 

 

Circumference must be 1000 x 100m

 

Remember, TDI cameras require PRECISE synchronization with the object velocity! (See example images below.)

Good TDI Synchronization

Bad TDI Synchronization

Fairchild Imaging • CAM/CCD-2KLV.TDI & CAM/CCD-4KLV.TDI Line Scan Camera User’s Manual • Rev 073004 • 13 of 38

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Contents Osprey Camera Series Fairchild Imaging Osprey Camera Series USER’S Manual Table of Contents Providing External Trigger Using PCI-1424 Frame Grabber TroubleshootingHandling Instructions Product SupportDescription Camera Highlights2K x 96 TDI Sensor Architecture 4K x 96 TDI Sensor ArchitectureUsability ProgrammabilityFull Spectrum of Applications Image Sensor 2048 x 96 stages Block Diagram CCD5254096 x 96 stages Block Diagram CCD545D S Block Diagram 2K & 4K TDI Camera2K TDI Lvds 2K/4K TDI Camera Timing DiagramThermal Considerations Camera Hardware Interface Installation OverviewGood TDI Synchronization Bad TDI SynchronizationCamera Pin # Signal Name Connectors, Pinouts, and CablesLvds Data, J7 Signal Name Lvds Data, J8 Camera Pin # LED Indicator Status Lamp Power SupplyPower Up LED = RED Master Mode LED = GreenQuick Start with Lvds Interface Camera ControlControl Inputs Direct Trigger Providing External TriggeringLvds Trigger Source TTL Trigger Source Frame Grabber Receives TriggerFrame Mode A B B E R System Connection How to operate in framing modeHigh LOW TDI Length SelectionGain and Offset Calibration How to Modify Gain & Offset ValuesStrobe Data BusLval Horizontal Synchronization Mechanical and Optical Considerations Camera Dimensions and MountingLenses Preliminary Illumination Positioning Accuracy of the Sensor Chip in the CameraLight Sources 2K and 4K Lvds Cable Harness Lens ModelingElectrostatic Discharge Cleaning the Sensor WindowPreventing ESD Damage Protecting Against Dust, Oil and ScratchesCheck Simple Things First TroubleshootingUse the Camera Control Interface to Perform Checks Other Areas You Should CheckNo Output or Non Specification Output Data Clocking/Output SignalsEverything Seems to be Working, But No Image Horizontal Lines or Patterns in OutputBits That Do Not Change Value Product Support Reference a Providing External Trigger Using PCI-1424 Frame GrabberIntroduction to Lvds Getting Speed with Low Noise and Low PowerHow Lvds Works Lvds Standard