Sears 21-7119 Troubleshooting, Treadmill Will Not Start Verify Wall Outlet Has, Replace Motor

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TROUBLESHOOTING

SPEED CONTROL SYSTEM TROUBLE-SHOOTING

 

EB-O-B-LEM

:

 

 

 

 

 

 

 

1.

Treadmill Will Not Start.

1.

 

Verify Wall Outlet

Has

1, 'Reset Circuit Breaker or Replace

 

 

 

 

Proper

Voltage.

 

 

Fuse.

 

 

 

2.

i

Verify

Wall Outlet

Is Properly ,_2.

i Ground

Walt Outlet.

 

 

 

 

Grounded.

 

i

 

 

 

 

3.

i

Check Reset Switch.

i 3.

i Replace

Reset Switch.

 

 

 

 

Check

On/Off Switch. Verify

 

Replace

On/Off Switch.

 

 

 

 

Power

Key Activates On/Off

 

 

 

 

 

 

 

Switch.

 

 

 

 

 

2.120 VAC Not Present at Motor Controller.

3.120 VAC at Motor Controller, But Motor Does Not Run.

4.Motor Runs Extremely Fast (Greater Than 90 VDC, M1 To M2).

Treadmill Has No Safety Start.

6.Flickering Monitor

7.No Distance Indicated

8.No High Speed / Low Speed Works

5.Verify Motor Controller Has

120 VAC, Line To Neutral And Line To Frame.

6, Check For Open Tachometer

Circuit

Remove Wall Plug From

Wall Outlet. Check Continuity

From Line Terminal of Plug

To Line Terminal Of Motor

Controller. Check Continuity

i Of Neutral Terminal of Plug To Neutral Terminal of Motor

I Controller.

1.

I CheckTerminalsVoltageM1 AndOn M2Motor.

i 17 VDC At Low Speed.

70 VDC At High Speed.

I

i2. 'Check For Open Tachometer

i Circuit

j3• j Check For Loose Fan.

[1.

i Check For Shorted

J Tachometer.

I

12.

l Tachometer Magnet / _ Missing Fan.

Cheek For Missing

! 3. Check For Damaged /

lShorted Triac OnMotor Control Board.

I

1.Motor Controller Bad.

i1. Capactor Damaged On

I Interface Board

! 1. Reed Switch gives no reading.

i

!1. j Belt Tension Incorrect.

r

[ 2. i Lubrication Incorrect

!3. _ Check P2 To N On Interface

!Board (12.3 VDC At Max

I '1Speed).

14.1 70 Volts From M1 To M2 At I Max Speed.

'i a.) Voltage OK

! b.) Voltage Bad

5.Reset Reset Switch and Insert Power Key Fully•

6.Replace Motor.

Repair Or Replace Loose Wiring / Wire Terminals. Repair Or Replace Reset Switch / On/Off Switch.

I, 1. 'Check Motor Wiring.

Replace Motor.

i

I

i

2.Replace Motor.

i3. Tighten Fan.

I

r

! 1. x Replace Motor.

iP

2.Replace Tachometer Magnet /Replace Fan.

3.Replace Motor Control Board.

1.Replace Motor Controller

1. i Replace Interface Board

1 a. Align Reed Switch.

'=b. Replace Reed Switch

l

I 1. } Adjust Belt Tension.

2.a.) Add Lubrication If Feels Dry. b.) Wipe Down If Dripping Wet.

3. Replace Interface Board.

:4. a) Replace Motor

b.) Replace Motor Controller

11

Image 11
Contents Prime Fit Concourse 10.55 GI Treadmill by pp Contents Display FeaturesTreadmill Operation OperationSlDERAILS \,,iProgrammable Functions OperationFitness Computer Automatically Displayed FunctionsCable Massage Earlobe to increase circulationProng grounded See -Reed Switch Adjustment on Replace MagnetReplace Reed Switch Earclip.- See Using The PulseMotor TroubleshootingConsole and Motor System To Frame Replace Tachometer Magnet /Replace Fan TroubleshootingTreadmill Will Not Start Verify Wall Outlet Has Replace MotorReplace Interface Board Speed Control System TROUBLE-SHOOTINGSet Speed To 6.0 MPH To BadParts Removal and Replacement Parts ReplacementMotor 35b And Or Flywheel Pulley 35c Replacement Parts ReplacementRemove Console attaching Screws Reset Switch 33 ReplacementGAS Cylinder 26 to Incline Brace Incline Lever 46e ReplacementGas Cylinder 26 Replacement SlDERAIL REED/J AdjustmentsReattach Motor Cover 43 see Figure 118Packets 1/3oz ea MaintenanceLubricant Order Form Lubrication Schedule09169300 30464516 31294216 34026910 22a AssemblyParts 04043500 30464216 31294116Parts 35a 34b 22i 22b 22e 22f 6955 2622e35c Incline Lever 46r460 46d 46f 46j 46n 46g461 46k 46q 46p Diversified Products Corporation Box Attn. Customer Service Parts