Sears 374.288450, 21-7119 Parts Replacement, Motor 35b And Or Flywheel Pulley 35c Replacement

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PARTS REPLACEMENT

Motor (35b) And Or Flywheel Pulley (35c) Replacement

Step 1. Remove MOTOR COVER (43).

Step 2. Loosen LOCKNUT(69) on J-BOLT (53) to remove DRIVE BELT (36) from FLYWHEEL PULLEY (35c).

Step 3. To replace the FLYWHEEL PULLEY (35c), remove FLYWHEEL PULLEY from MOTOR (35c) by holding

the motor shaft with a STANDARD screw driver and turning the flywheel clockwise. Install new Flywheel

Pulley On Motor

Step 4. Remove Motor wires from MOTOR CONTROLLER (42) and GREEN wire on RIGHT SIDERAIL (10).

Step 5. Remove two MOUNTING STRAPS (35d) attaching MOTOR (35b) to MOTOR MOUNT (35a).

Step 6. Remove MOTOR (35b) with FLYWHEEL PULLEY (35c).

Step 7. Reattach MOTOR (35b) and FLYWHEEL PULLEY (35c) in reverse order usingSPEED CONTROL SYSTEM

WIRING DIAGRAM - see page 12 to assure proper wiring. Make sure the GROUND WIRES (GREEN) are attached to the RIGHT SIDERAIL (10) and LOCKWASHER (62) is against the SIDERAIL.

Motor Controller (42) Replacement

Step 1. Remove MOTOR COVER (43).

Step 2. Remove wires, one at a time to assure proper attachment, and install onto new MOTOR CONTROLLER (42). Refer to SPEED CONTROL SYSTEM WIRING DIAGRAM - see page 12 to assure proper wiring.

Step 3. Remove two SCREWS (64) attaching MOTOR CONTROLLER (42) to RIGHT SIDERAIL (10).

Step 4. Reattach MOTOR CONTROLLER (42) to RIGHT SIDERAIL (10) with two SCREWS (64).

Step 5. Reattach MOTOR COVER (43).

Interface Board (73) Replacement

Step 1. Remove MOTOR COVER (43).

Step 2. Remove wires, one at a time to assure proper attachment, and install onto new INTERFACE BOARD (73).

Refer to SPEED CONTROL SYSTEM WIRING DIAGRAM - see page 12 to assure proper wiring.

Step 3. Remove CIRCUIT BOARD SUPPORTS (54) attaching INTERFACE BOARD (73) to BO]-rOM MOTOR

COVER (44).

Step 4. Attach new INTERFACE BOARD (73) to BOTTOM MOTOR COVER (44) using CIRCUIT BOARD SUP- PORTS (54).

Step 5. Reattach MOTOR COVER (43).

Reed Switch (23) Replacement

Step 1. Remove MOTOR COVER (43).

Step 2. Remove SCREW (64) attaching REED SWITCH (23) to RIGHT SIDERAIL (10).

Step 3. Unplug CONNECTOR END of REED SWITCH (23) from INTERFACE BOARD (73).

Step 4. Route new REED SWITCH (23) wire in same location as old REED SWITCH wire.

Step 5. Install REED SWITCH (23) to RIGHT SIDERAIL (10) with SCREW (64) and TOOTH LOCKWASHER (62).

NOTE: Make sure TOOTH LOCKWASHER is on SIDERAIL side.

Step 6. Plug CONNECTER END of REED SWITCH (23) into INTERFACE BOARD (73).

Step 7. Adjust REED SWITCH (23) - see "ADJUSTMENT" section for proper method of adjusting REED SWITCH.

Step 8. Reattach MOTOR COVER.

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Contents Prime Fit Concourse 10.55 GI Treadmill by pp Contents Features DisplayOperation Treadmill Operation\,,i SlDERAILSAutomatically Displayed Functions OperationFitness Computer Programmable FunctionsMassage Earlobe to increase circulation CableEarclip.- See Using The Pulse See -Reed Switch Adjustment on Replace MagnetReplace Reed Switch Prong groundedMotor TroubleshootingConsole and Motor System To Frame Replace Motor TroubleshootingTreadmill Will Not Start Verify Wall Outlet Has Replace Tachometer Magnet /Replace FanBad Speed Control System TROUBLE-SHOOTINGSet Speed To 6.0 MPH To Replace Interface BoardParts Replacement Parts Removal and ReplacementParts Replacement Motor 35b And Or Flywheel Pulley 35c ReplacementReset Switch 33 Replacement Remove Console attaching ScrewsGAS Cylinder 26 to Incline Brace Incline Lever 46e ReplacementGas Cylinder 26 Replacement 118 AdjustmentsReattach Motor Cover 43 see Figure SlDERAIL REED/JLubrication Schedule MaintenanceLubricant Order Form Packets 1/3oz ea04043500 30464216 31294116 AssemblyParts 09169300 30464516 31294216 34026910 22aParts 35a 34b 22i 22b 22e 22f 6955 2622e35c 46r Incline Lever460 46d 46f 46j 46n 46g461 46k 46q 46p Attn. Customer Service Parts Diversified Products Corporation Box