Parts Replacement, Parts Removal and Replacement

PARTS REPLACEMENT

PARTS REMOVAL AND REPLACEMENT

DANGER: Unplugthe TREADMILL from the outlet to reduce the risk of an electric shock.

Drive Belt (36), Front Roller (13), Treadbelt (12), Treadboard (11), And/or Rear Roller (14) Replacement

Step 1. Remove MOTOR COVER (43).

Step 2. Elevate FRONT end of TREADMILL using INCLINE LEVER (46e) on CONSOLE (46)

Step 3. Remove two BOLTS (55) attaching LEFT HANDRAIL to LEFT SIDERAIL (9).

Step 4. Remove REAR ROLLER ADJUSTMENT BOLTS (58), REAR END CAPS (15 RIGHT & 16 LEFT), and REAR GUARDS (18 RIGHT & 19 LEFT).

Step 5. Loosen LOCKNUT (69) on J-BOLT (53) to release DRIVE BELT (36) tension.

Step 6. Remove LOCKNUT (69) and BOLT (59) holding GAS CYLINDER (26) to INCLINE ASSEMBLY (22).

Step 7. Remove INCLINE ASSEMBLY (22).

Step 8. Remove four BOLTS (55) attaching INCLINE BRACE(21) to SIDERAILS (9 LEFT & 10 RIGHT). Remove

INCLINE BRACE.

Step 9. Remove REAR BOLTS (55) holding INCLINE PIVOT BRACKETS (30) to SIDERAILS (9 LEFT & 10 RIGHT). NOTE: The INCLINE PIVOT BRACKET does not need to be removed, just the REAR BOLTS.

Step 10. Remove BOLTS (56) attaching TREADBOARD to SIDERAILS (9 LEFT & 10 RIGHT).

Step 11. Remove the FRONT two SCREWS (46) from BOTTOM MOTOR COVER(44) / PULLEY COVER (45) and remove PULLEY COVER.

Step 12. Remove BOLTS (56) from FRONT ROLLER (13).

Step 13. Remove LEFT SIDERAIL (9).

_LO_TJ_Slide: LEFT RAIL off TREADBOARD.

Step 14. To replace the FRONT ROLLER (13), remove FRONT ROLLER and replace. Make sure DRIVE BELT is on before reassembling.

JY_Q.T_ItE:is not necessary to remove REAR ROLLER, TREADBOARD, or TREADBELT.

Step 15. To replace DRIVE BELT (36), remove FRONT ROLLER (13) and DRIVE BELT (36). Replace DRIVE BELT and reinstall FRONT ROLLER.

blO_T_.E:It is not necessary to remove REAR ROLLER, TREADBEL T, or TREADBOARD.

Step 16. To replace TREADBELT (12), slide old TREADBELT off TREADBOARD (11). Replace with new TREAD-

BELT.

It is not necessary to remove TREADBOARD from RIGHT RAIL, or the FRONT and REAR ROLLERS.

Step 17. To replace TREADBOARD (11), remove the FRONT ROLLER (13), REAR ROLLER (14), and TREADBELT

(12). Separate the TREADBOARD and RIGHT SIDERAIL (10). Replace TREADBOARD. NOTE: Make sure the BELT GUIDE BRACKETS are installed on the TREADBOARD.

Step 18. To replace REAR ROLLER (14), remove REAR ROLLER and replace.

]Y..O_.T_It: is not necessary to remove FRONT ROLLER (13), TREADBEL T (12) or TREADBOARD (11).

Step 19. Reassembe in reverse order: make sure J-BOLT(53) has been tightened and retention the TREADBELT (12) - see "ADJUSTMENTS" section for proper method of tensioning TREADBELT.

bL(2T_E:When reassembling, make sure the FRONT ROLLER (13) and REAR ROLLER (14) are fined up with the TREADBOARD (11) slot in theLEFT S/DERAIL before installing LEFT S/DERAIL. Also, make sure the DRIVE BELT (36) is on the FRONT ROLLER (13).