ADC ML-175, ML-190 Phase 6 OPL System Diagnostics, Diagnostic L.E.D. Display Failure Codes

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Overload for impellor (fan) motor is tripping...

Either an exceptionally low or high voltage supply. Motor bearing failure.

Motor vents are blocked with lint. Failed motor.

Failed overload.

Out of balance impellor (fan). Insufficient make-up air.

Burner hi-limit safety thermostat is tripping...

Insufficient exhaust ductwork, size or restriction in exhaust system.

Insufficient make-up air. Lint screen needs cleaning. Damaged impellor.

L.E.D. display reads “Temp Sensor Failure Check Temp

Sensor Fuse.” or “Open Exhaust Temperature Probe.”...

Check 1/8-amp fuse on microprocessor controller (computer). (Phase 6 units only.)

Faulty microprocessor controller (computer) temperature sensor probe.

Open circuit or short in either one of two wires leading from the sensor probe to the computer...

Faulty microprocessor controller (computer).

Dryer does not start. Display reads “main door”

or “lint door” with an audio indication...

Main door is open. Lint drawer is open.

Faulty main door or lint door switch.

Open circuit in either main door or lint drawer switch harnesses.

Faulty 24 VAC transformer.

There is excessive vibration coming from the tumbler...

Tumbler is out of adjustment.

Drive shaft or idler shaft is out of alignment.

Faulty pillow block bearing or 4-inch (10.16 cm) rear wheel. Faulty tumbler wheel.

Drive motor and shaft not aligned.

Phase 6 OPL System Diagnostics ___

IMPORTANT: You must disconnect and lockout the electric supply and the gas supply or the steam supply before any covers or guards are removed from the machine to allow access for cleaning, adjusting, installation, or testing of any equipment per OSHA standards.

All major circuits, including door, microprocessor temperature sensor, heat and motor circuits are monitored. The Phase 6 OPL microprocessor controller (computer) will inform the user, via the L.E.D. display of certain failure codes, along with indicators both in L.E.D. display and at the output of each relay (and door switch circuit) to easily identify failures.

Diagnostic (L.E.D. Display) Failure Codes

SAIL SWITCH FAIL – This routine will prevent start up on the machine unless the sail switch is in the correct position. If the sail switch is closed prior to start up the display will read “SAIL SWITCH FAIL” along with an audio indication.

No AIRFLOW – If the sail switch opens during cycle operation the display will read “No AIRFLOW” along with an audio indication. The machine will continue to run with no heat for 3 minutes or until the temperature drops below 100º F (38º C). Upon failure the machine will shut down and display “No AIRFLOW” with an audio indication.

bURNER SAFETY FAIL – Routine monitors the temperature above the burner. If the burner hi-limit switch opens the display will read “bURNER SAFETY FAIL.” The machine will run with no heat for 3 minutes or until the temperature drops below 100º F (38º C). Upon failure the machine will shut down and display “bURNER SAFETY FAIL” with an audio indication.

dRUM SAFETY FAIL – This routine monitors the tumbler temperature if the tumbler hi-limit switch opens prior or during the cycle while the heat was on the machine will display “dRUM SAFETY FAIL.” The machine will continue to run with no heat for 3 minutes or until the temperature drops below 100º F (38º C). Upon failure the machine will shut down and display “dRUM SAFETY FAIL” with an audio indication.

No HEAT – This routine monitors the burner ignition. If the burner misignites (does not light) the ignition module will check to see of the microprocessor program has any retries left. The standard retry count is 2. If the module notices that there are retries left it will purge for 1 minute then try to ignite the burner again. The ignition module will try this for a total of 3 times or until there are no retries left. If the burner does not ignite after 3 attempts the L.E.D. display will display the error code “no heat” with an audio indication. When this occurs the machine will run with no heat for 3 minutes or until the temperature drops below 100º F (38º C).

IMPORTANT: For other countries, such as Australia, the retry count may not apply due to local approvals.

450431 - 3

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Contents American Dryer Corporation ML-175 / ML-190Date of Purchase Model no RESELLER’S Name Serial Numbers Retain This Manual in a Safe Place for Future ReferenceTable of Contents Safety Precautions Routine MaintenanceCleaning Important InformationInstallation Requirements Description of Parts Operational Service Check ProcedureCompressed Air Requirements Electrical and Gas RequirementsReversing Relay Panel Gas Burner AssemblySteam Coil and Damper System Steam Coil pH LevelRotational Sensor Assembly Idler Shaft AssemblySpeed Reducing Shaft Drive ShaftSail Switch Gas Models Only Main Door SwitchBurner Hi-Limit Gas Models Only Tumbler Hi-LimitLint Drawer Switch Computer Controls Lint DrawerIntroduction Ignition Controls Page Thermostats To Convert from Natural Gas to L.P. GasTo Replace Burner Hi-Limit Thermostat Gas Models Only Front Panel and Main Door Assemblies Sail Switch Assembly Gas Models OnlyPulleys To Install New Main Door GlassTo Replace Front Panel To Replace Drive Shaft PulleysBearings Tumbler AlignmentTo Replace Motor Pulley To Replace Drive/Idler Shaft Pillow Block BearingsRotational Sensor Switch Replacement To Replace Speed Reducing Shaft BearingsTo Replace Rear Tumbler Shaft Support Wheels Basket and Support BeltsMotors Impellor Lint Drawer AssemblyTo Replace Fan Shaft and/or Fan Shaft Bearings To Replace Lint ScreenTroubleshooting Diagnostic L.E.D. Display Failure Codes Phase 6 OPL System DiagnosticsBurner hi-limit safety thermostat is tripping Overload for impellor fan motor is trippingD. Display Indicator Number D. Display IndicatorsAIR AIR JET Output L.E.D. Indicator Optional FAN Blower Output L.E.D. IndicatorHT1 Heat Output L.E.D. Indicator Fuse Main Fuse Input L.E.D. IndicatorPhase 7 OPL System Diagnostics Technical Information Input / Output Board L.E.D. IndicatorsMotor Plate High and Low Voltage ExampleHow To Use a Manometer Using a ManometerData Label Tool List450431 ADC Part No 3 06/17/08