Thermo Products R-410A installation manual Section V System Operation

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835961-UIM-D-0213

 

 

 

 

 

 

 

 

RUN TIME

 

TEST

 

 

 

 

 

XL

90 30

TEST

 

 

 

RUNTIME 90 60 30

MIN. SEL

XL

 

 

 

Test

 

 

 

 

R

 

 

 

 

 

RUN TIME

 

 

 

 

 

 

 

R

 

 

 

 

 

 

 

 

C

 

 

 

 

 

 

 

 

C

 

 

 

 

 

ALTERNATE

 

Y

 

 

 

 

 

 

Y

 

 

 

 

 

CONFIGURATION

 

 

 

 

 

 

 

 

O

 

 

 

 

 

 

 

 

O

 

 

 

 

 

 

 

 

W

 

 

 

 

 

 

 

 

W

 

 

 

 

 

 

 

 

W1/66

 

 

 

 

 

 

 

 

W1/66

 

 

 

 

 

 

 

 

R3

 

 

 

 

 

 

 

 

K2

K1

 

K3

COND.

FAN

 

 

 

 

 

 

 

 

 

REV

PRESSURE

 

DFST

M

 

 

 

 

VALVE

SWITCH

 

T’STAT

M

 

 

 

 

REV

PRESSURE

COMP RLY

 

DFST

 

 

 

OM

 

 

 

 

 

ALTERNATE

 

FIGURE 11: Time/Temp Control Module

will not energize any additional relays until the voltage level increases. If the voltage drops below approximately 16 VAC, the control will imme- diately de-energize the relay outputs and will not energize any relays until the voltage level increases.

TEST INPUT

The control includes a TEST input connector that can be used for vari- ous testing functions during installation and service. The TEST input connector is shown in Figures 11 & 12. The following table summarizes the behavior of the control when the two TEST pins are connected. More detailed descriptions of the various functions are included in other sections of this document.

TABLE 2: TEST Input Functionality

Duration of Connection (seconds)

Control Behavior

Time-Temp

Demand Defrost

 

Less than 2

Less than 2

No response

 

 

Bypass ASCD. If Y is present

2-9

2-6

and pressure switch is closed,

 

 

contactors will be energized.

 

 

Clear lockout

 

 

Initiate defrost cycle. (Demand

More than 9

More than 6

only: Energize X/L with active

 

 

defrost curve flash code)

Connection

removed

Terminate defrost as normal

 

 

Continue defrost cycle (Demand

Connection not removed

only: and X/L flash code) until

DEMAND DEFROST CURVE SELECTION JUMPER

X/L R C Y O W W1/66

PTEST

1

2

3

4

X/L

R

C

Y

O

W

W1/66

REV PRESSURE

COIL

COIL G

AMBG

AMBIENT

HIGH

COND

VOLTAGE

FAN

TEST connection removed.

FAULT CODE DISPLAY

X/L Output

The X/L terminal of the heat pump control is typically connected to the X/L input of the room thermostat. The thermostat uses this signal to notify the homeowner of a problem with the heat pump using an LED or LCD display. When the control energizes the X/L terminal, the thermo- stat displays the flash code so the homeowner can see it.

TABLE 3: X/L Output Categories

 

 

 

Condition

X/L

Pressure Switch lockout - last mode of operation was heating

2 flashes

Pressure Switch lockout - last mode of operation was defrost

3 flashes

Incorrect Defrost Curve - jumper selection

On

When the control locks out the compressor because of a pressure switch lockout, it will energize the X/L output as shown in Table 3. The

VALVE SWITCH M

FIGURE 12: Demand Defrost Control Module

SECTION V: SYSTEM OPERATION

ANTI-SHORT CYCLE DELAY

The control includes a five-minute anti-short cycle delay (ASCD) timer to prevent the compressor from short cycling after a power or thermo- stat signal interruption. The ASCD timer is applied when the control is first powered from the indoor unit thermostat and immediately following the completion of a compressor run cycle. The compressor and the out- door fan will not operate during the five minutes that the timer is active.

The ASCD timer can be bypassed by connecting the TEST terminals for three seconds while the thermostat is calling for compressor opera- tion (Y input signal energized).

LOW VOLTAGE DETECTION

The control monitors the transformer secondary (24 VAC) voltage and provides low voltage protection for the heat pump and its components. In particular, the control prevents contactor chatter during low voltage conditions. If the voltage drops below approximately 19 VAC, the con- trol will continue to energize any relays that are already energized but

control has a three second delay between fault code flashes.

If the conditions above exist during cooling mode, the system could be in the loss of charge condition.

DEFROST OPERATION

Time/Temperature Defrost (13 Seer 2-5 Ton)

The defrost control is a time/temp. control which includes a field-select- able (tap located at board edge) time period between defrost cycle (30, 60, and 90 minutes). The jumper is factory set at 60 minutes. See Fig- ure 13.

The electronic timer and the defrost cycle will start only when the con- tactor is energized and the defrost thermostat is closed. The defrost thermostat is closed when the liquid temperature falls below approxi- mately 31° F.

The defrost mode is identical to the cooling mode except that the out- door fan motor stops and the first stage of heat is turned on through W1 / 66 to continue warming the conditioned space.

The defrost cycle will be terminated when the defrost thermostat is opened at 55° F or 10 minutes of compressor accumulated run time, whichever comes first.

10

Johnson Controls Unitary Products

Image 10
Contents List of Sections Section II SafetyTHGD,F/GHGD/THJD,F/YHJD,F/YHJR/THJR Series List of FiguresADD-ON REPLACEMENT/RETROFIT Section III Unit InstallationRequirements For Installing/Servicing R-410A Equipment LimitationsUnit Placement Ground InstallationRoof Installation Precautions During Line InstallationPrecautions During Brazing of Lines Precautions During Brazing Service ValveSection V TXV Installations Section IV Orifice InstallationInstall Schrader Valve Core and Orifice as follows Measure Indoor Air Flow Section VI EvacuationSection VII System Charge Charging the UnitSection Viii Electrical Connections Field Connections Power WiringField Connections Control Wiring General Information & GroundingCFM Selection Board Settings Dehumidification ControlSection IX System START-UP Energize Crankcase HeaterSection V System Operation Operation Compressor DelayDemand Defrost 13 Seer 1.5 ton, 14.5 Seer 1.5-4 Ton Defrost CurvesSection VI Instructing the Owner Section VII Wiring Diagram Wiring Diagram Single Phase Demand DefrostControl PNK BLK BRN BLK FAN CAP Compressor Relay CCH FAN ORG Relay UIM-D-0213 Johnson Controls Unitary Products Section Viii Start UP Sheet Heat Pump and Supplementary Heat Start-Up SheetAir Side System Total External Static Pressure Owner Education York International Corp York Drive Norman, OK