Contents
Baja Marine
Performance
For information call 1-865-971-6270 or fax
Welcome
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Introduction
Service, Parts and Repair for Your Boat
Hull Identification Number HIN
Manufacturer’s Certification
About Your Express Limited Warranty
Iii
Ignition Protection Breakers and/or Fuses
Speed changes you. TM
Safety
Safety Labels
Legally Mandated Minimum Required Equipment
Fire Extinguishing System
Carbon Monoxide
Carbon Monoxide Monitor
Lifesaving Equipment
Additional Recommended Equipment for Safe Operation
Impaired Operation
Power Capacity
Load Capacity
Propellers
United States
Stability
Maintain Control
Chart Your Course
Weather
General Considerations
Water Sports
Swimming
Skiing
Emergency Situations
General
Medical Emergency
Water Rescue
Fire
Flooding, Swamping and Capsizing
Safety Hotlines
Collisions and Leaking
Grounding
Propulsion, Control or Steering Failure
International Requirements
Environmental Considerations
Fuel and Oil Spillage
Waste Disposal
Wake/Wash
Excessive Noise
Nautical Terms
Key to Symbols on Controls & Prints
Baja Marine Corp
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General Boat Arrangement
Docking /Lifting /Trailering Passenger Locations
2 Hull
Basic Boat Dimensions and Clearances Metric
Propulsion System
General Deck Layout
General Deck Layout FIG
Power Trim Unit and Gauge
Description of Major Controls
Gear Shift and Throttle Control
Trailer Switch
Trim Tabs
Ignition Shutdown Switch
Engine Alarm System
Important Gauges
Tachometer and Hour Meter
Oil Pressure, Water Temperature, Voltmeter and Fuel Gauges
Navigation and Anchor Lights
Using Your Boat
Pre-Launch, Launch and Post- Launch Checklist
Trailer Launching and Loading
Fueling the Boat
Boarding
Personal Flotation Devices
Passenger Instruction and Location
Starting the Engine
Shifting to Drive the Boat
Stopping the Engine
Steering Systems
Hydraulic Steering
Power Steering
Power Steering System
Bilge & Underwater Gear
Bilge
Fuel & Oil Spillage
Drain Plug
Maintenance and Service
Engines and Stern Drive
Bilge Blowers
Vibration and Causes
Propeller Removal and Installation
Impact to Stern Drive
Gear case
Fuel System
Fuel System
Anti-Siphon Valve Inboard/Outboard Engine Only
Fueling Precautions
Before and During Fueling Checklist
Static Electricity and the Fuel System
After Fueling Checklist
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Electrical Systems
Electrical Systems
Direct Current DC
Batteries
Electrolytic Corrosion & Zinc Anodes
Breakers and/or Fuses
Fuse Panel
Marine Electronic Cathodic Anti-corrosion System Mercathode
Drive Pump
Ignition Switch
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Switch Panel Wire Information FIG
AMP
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Options & Accessories
Options & Accessories Locations
Automatic Fire Extinguisher System Option
Fire Extinguisher Port
Canvas
Canvas Care and Maintenance
Swim Platform w/ Ladder Optional
Depth Finder Optional
Horn
Stereo System
Head Systems
Portable Head with Pump-Out
Requirements for Operators
Exhaust Systems
VacuFlush Head Option
Holding Tank Operation
Vent Filter
Required Inspection, Service Maintenance
Summary Guide for Inspection, Service and Maintenance
Interval
Summary Guide For Inspection, Service and Maintenance
Interval
Useful Service Information
Inspection, Service and Maintenance Protocol
Bilge Area
Winterization Checklist for Boats Stored on Land
Batteryies
Topside and Supplies
Boat Storage
Fitting Out After Storage
Fuel Systems
Fuel System
Miscellaneous
Power Steering System Maintenance
Security Considerations
Quick Reference Checklist
Boarding the Boat General
Boat Systems
Starting the Engine
Quick Reference Checklist cont’d Departing General
Returning to Port General
Quick Reference Checklist cont’d
Securing the Boat
If the Engine Does Not Start
After Market Equipment Checklist
Maintenance Log
Maintenance Log Cont’d
Paint Cleaning Agents & Other Substances
Care & Refinishing
Stains & Scratches
Fiberglass & Gelcoat
Permanently Moored or Docked Boats
Topside Areas
Acrylic Plastic Sheeting Plastic Glass
Canvas and Clear Vinyl
Exterior Upholstery Fabric
Interior Upholstery Fabric
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Index
Index Performance