Multiquip MQ41TDH manual Engine Troubleshooting

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MQ41TDH — TROUBLESHOOTING (ENGINE)

TABLE 5 ENGINE TROUBLESHOOTING (CONTINUED)

SYMPTON

POSSIBLE PROBLEM

SOLUTION

 

 

 

 

Fuel tank empty?

Replace fuel filter.

 

 

 

 

Fuel filter clogged?

Replace fuel filter.

 

 

 

 

Fuel tank venting is inadequate?

Ensure that tank is adequately vented.

Low engine power, output and

 

 

Leaks at pipe unions?

Check threaded pipe unions tape and tighten

speed.

 

unions a required.

 

 

 

 

 

 

Speed control lever does not remain in selected

See engine manual for corrective action.

 

position?

 

 

 

 

 

Engine oil level too full?

Correct engine oil level?

 

 

 

 

Air filter blocked?

Clean or replace air filter.

Low engine power output and

 

 

Incorrect valve clearances?

Adjust valves per engine specification.

low speed, black exhaust smoke.

 

Malfunction at injector?

See engine manual.

 

 

 

 

Too much oil in engine crankcase?

Drain off engine oil down to uppermark on

 

dipstick.

Air-cooled diesel engine runs

 

 

 

 

 

very "HOT". Cylinder head

Entire cooling air system contaminated blocked?

Clean cooling air system, remove shrouds and

overheat, telltale lamp comes on

cooling fin areas.

 

(option)

 

 

Inadequate sealing at air guide plates or capsule

Check that air guide plates and enclosure

 

 

elements?

elements are all present and make a tight seal.

 

 

 

PAGE 26 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)

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Contents Model MQ41TDH Proposition 65WARNING Reporting Safety Defects Reporting Safety DefectsTraining Checklist CommentsDaily PRE-OPERATION Checklist Daily PRE-OPERATION ChecklistTable of Contents Parts Ordering Procedures Ordering parts has never been easierGeneral Safety Rules for Safe OperationRules for Safe Operation Operation and Safety Decals Machine Safety DecalsMQ41TDH Specifications HatzMQ41TDH Components Pump ComponentsMQ41TDH General Information MQ41TDH Application Pump ApplicationMQ41TDH PRE-SETUP Pump MQ41TDH Initial START-UP Engine MQ41TDH Initial START-UP Engine Control Box MQ41TDH Maintenance MQ41TDH Maintenance Air Filter Blockage IndicatorPump Vacuum Test Pump Vacuum Tester MQ41TDH Pump Storage Pump StorageMQ41TDH Troubleshooting Pump MQ41TDH Troubleshooting Engine Engine TroubleshootingEngine Troubleshooting Page MQ41TDH Explanation of Code in Remarks Column Xxxxx only Not Used onMQ41TDH Suggested Spare Parts To 5 UnitsMQ41TDH Name Plate and Decals Nameplate and DecalsDecal Multiquip See Decal Illustrations onDCS02 Decal Caution DCLMQ41THDMQ41TDH Pump Assy Pump AssyLock Washer Shaft 1D81ZScrew Casing Cover Bolt ImpellerMQ41TDH Pump Assy Bolt Volute Casing Check ValveBolt Casing Cover MQ41TDH Skid Assy Skid AssyStrainer Steel Bolt Battery Hold DownHold Down Battery Washer Spring 10MMMQ41TDH -TRAILER -10 Assy TRAILER-10 AssyCLAMP, Cable PLUG, WiringREFLECTOR, Amber STICK-ON TIE, SELF-LOCKINGMQ41TDH -TRAILER -1 KIT Assy Trailer -1 AssyWASHER, Spring CAP ScrewNUT, HEX Axle and HUB AssyMQ41TDH WHL-2 KIT Assy WHL-2 KIT AssyTIRE/WHEEL Split PINWASHER, FLAT, 3/4 WASHER, FlatMQ41TDH -TNKZZ Fueltank ASSY. Optional Tnkzz Fuel Tank ASSY. OptionalMQ41TDH -TNKZZ Fueltank ASSY. Optional Hatz 1D81Z Engine Crankcase Assy Crankcase Assy Hatz 1D81Z Engine Crankcase ASSY. External Parts Hatz 1D81Z Engine Crankcase ASSY. External Parts Hatz 1D81Z Engine Crankshaft Assy Crankshaft Assy Hatz 1D81Z Engine Camshaft Assy Camshaft AssyShaft Bush Gearwheel Camshaft Includes Items W Woodruff KEY 3 XHatz 1D81Z Engine PISTON/RINGS Assy PISTON/RINGS AssyPiston Ring SET PISTON/RINGS AssyWrist PIN Piston Ring SET +0.5Hatz 1D81Z Engine Cylinder Head Assy Hatz 1D81Z Engine Cylinder Head Assy Cylinder Head AssyHatz 1D81Z Engine Cylinder Head Assy Disc F. Stud Allen Screw M 8XOIL Pressure Pipe Includes Items W INTERM. Piece DecompHatz 1D81Z Engine Flywheel Assy Flywheel AssyPressure Ring PushrodProtection Tube Hatz 1D81Z Engine OIL Pump Assy OIL Pump Assy Hatz 1D81Z Engine -TIMING Cover Assy Timing Cover Assy Hatz 1D81Z Engine Fuel Device Assy Fuel Device Assy Hatz 1D81Z Engine AIR Ducting Assy AIR Ducting AssySealing Strip 76MM INTERMED. HousingSealing Strip 32.2MM Sealing Strip 413MMHatz 1D81Z Engine Breather Assy Breather Assy Hatz 1D81Z Engine Fueltank Assy Fuel Tank AssyCAP, Fuel Tank Rubber ShellAllen Screw M 8 X Fuel Hose 7/220Hatz 1D81Z Engine Fuel Pump Assy Fuel Pump AssyRing ShaftLever F. Feed Pump Fuel Feed PumpHatz 1D81Z Engine AIR Filter Assy AIR Filter Assy = Silicon SealerAIR Filter Assy Exhaust Silencer Assy = HOT Temperature Paste Hatz 1D81Z Engine Exhaust Silencer AssyHEX NUT M ElbowHEX Screw M 10 X Exhaust TubeHatz 1D81Z Engine STARTER/ALTERNATOR Assy STARTER/ALTERNATOR AssyPlug Sleeve Housing Coil with Wire 12Electric Wire Wiring HarnessHatz 1D81Z Engine Instrument BOX Assy Instrument BOX Assy Hatz 1D81Z Engine Lifting MAGNET/STOPDEVICE Assy Lifting MAGNET/STOP Device Assy Explanation of Code in Remarks Column Page HERE’S HOW to GET Help