Multiquip MQ41TDH manual Rules for Safe Operation, General Safety

Page 8

CAUTION:

Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only.

The following safety guidelines should always be used when operating the MQ41TDH Trash Pump:

GENERAL SAFETY

DO NOT operate or service this equipment before readingthisentiremanual.

This equipment should not be operated by persons under 18 years of age.

NEVER operate this equipment without proper protective clothing, shatterproof glasses, steel-toed boots and other protective devices required by the job.

NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.

NEVER operate this equipment under the influence or drugs or alcohol.

NEVER use accessories or attachments, which are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.

Manufacture does not assume responsinility for any accident due to equipment modifications.

Whenever necessary, replace nameplate, operation and safety decals when they become difficult read.

Always check the machine for loosened threads or bolts before starting.

RULES FOR SAFE OPERATION

NEVERtouchthehotexhaustmanifold, muffler or cylinder.Allowthese parts to cool before servicing engine or pump.

HighTemperatures – Allow the engine to cool before adding fuel or performing service and maintenance functions. Contact with hot components can cause serious burns.

The air-cooled diesel engine of this pump requires an adequate free flow of cooling air. Never operate the pump in any enclosed or narrow area where free flow of the air is

restricted. If the air flow is restricted it will cause serious damage to the pump or engine and may cause injury to people and property. Remember the pump's diesel engine gives off DEADLY gases.

Always refuel in a well-ventilated area, away from sparks and open flames.

Always use extreme caution when working with flammable liquids. When refueling, stop the engine and allow it to cool. DO NOT smoke around or near the machine. Fire or explosion could result from fuel vapors, or if fuel is spilled on a hot engine.

NEVER operate the pump/engine in an explosive atmosphere or near combustible materials. An explosion or fire could result causing severe bodily harm or even death.

Topping-off to filler port is dangerous, as it tends to spill fuel.

PAGE 8 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)

Image 8
Contents Model MQ41TDH Proposition 65WARNING Reporting Safety Defects Reporting Safety DefectsTraining Checklist CommentsDaily PRE-OPERATION Checklist Daily PRE-OPERATION ChecklistTable of Contents Parts Ordering Procedures Ordering parts has never been easierGeneral Safety Rules for Safe OperationRules for Safe Operation Operation and Safety Decals Machine Safety DecalsMQ41TDH Specifications HatzMQ41TDH Components Pump ComponentsMQ41TDH General Information MQ41TDH Application Pump ApplicationMQ41TDH PRE-SETUP Pump MQ41TDH Initial START-UP Engine MQ41TDH Initial START-UP Engine Control Box MQ41TDH Maintenance MQ41TDH Maintenance Air Filter Blockage IndicatorPump Vacuum Test Pump Vacuum Tester MQ41TDH Pump Storage Pump StorageMQ41TDH Troubleshooting Pump MQ41TDH Troubleshooting Engine Engine TroubleshootingEngine Troubleshooting Page MQ41TDH Explanation of Code in Remarks Column Xxxxx only Not Used onMQ41TDH Suggested Spare Parts To 5 UnitsMQ41TDH Name Plate and Decals Nameplate and DecalsSee Decal Illustrations on DCS02 Decal CautionDecal Multiquip DCLMQ41THDMQ41TDH Pump Assy Pump AssyShaft 1D81Z Screw Casing CoverLock Washer Bolt ImpellerMQ41TDH Pump Assy Bolt Volute Casing Check ValveBolt Casing Cover MQ41TDH Skid Assy Skid AssyBolt Battery Hold Down Hold Down BatteryStrainer Steel Washer Spring 10MMMQ41TDH -TRAILER -10 Assy TRAILER-10 AssyPLUG, Wiring REFLECTOR, Amber STICK-ONCLAMP, Cable TIE, SELF-LOCKINGMQ41TDH -TRAILER -1 KIT Assy Trailer -1 AssyCAP Screw NUT, HEXWASHER, Spring Axle and HUB AssyMQ41TDH WHL-2 KIT Assy WHL-2 KIT AssySplit PIN WASHER, FLAT, 3/4TIRE/WHEEL WASHER, FlatMQ41TDH -TNKZZ Fueltank ASSY. Optional Tnkzz Fuel Tank ASSY. OptionalMQ41TDH -TNKZZ Fueltank ASSY. Optional Hatz 1D81Z Engine Crankcase Assy Crankcase Assy Hatz 1D81Z Engine Crankcase ASSY. External Parts Hatz 1D81Z Engine Crankcase ASSY. External Parts Hatz 1D81Z Engine Crankshaft Assy Crankshaft Assy Hatz 1D81Z Engine Camshaft Assy Camshaft AssyShaft Bush Gearwheel Camshaft Includes Items W Woodruff KEY 3 XHatz 1D81Z Engine PISTON/RINGS Assy PISTON/RINGS AssyPISTON/RINGS Assy Wrist PINPiston Ring SET Piston Ring SET +0.5Hatz 1D81Z Engine Cylinder Head Assy Hatz 1D81Z Engine Cylinder Head Assy Cylinder Head AssyHatz 1D81Z Engine Cylinder Head Assy Allen Screw M 8X OIL Pressure Pipe Includes Items WDisc F. Stud INTERM. Piece DecompHatz 1D81Z Engine Flywheel Assy Flywheel AssyPressure Ring PushrodProtection Tube Hatz 1D81Z Engine OIL Pump Assy OIL Pump Assy Hatz 1D81Z Engine -TIMING Cover Assy Timing Cover Assy Hatz 1D81Z Engine Fuel Device Assy Fuel Device Assy Hatz 1D81Z Engine AIR Ducting Assy AIR Ducting AssyINTERMED. Housing Sealing Strip 32.2MMSealing Strip 76MM Sealing Strip 413MMHatz 1D81Z Engine Breather Assy Breather Assy Hatz 1D81Z Engine Fueltank Assy Fuel Tank AssyRubber Shell Allen Screw M 8 XCAP, Fuel Tank Fuel Hose 7/220Hatz 1D81Z Engine Fuel Pump Assy Fuel Pump AssyShaft Lever F. Feed PumpRing Fuel Feed PumpHatz 1D81Z Engine AIR Filter Assy AIR Filter Assy = Silicon SealerAIR Filter Assy Exhaust Silencer Assy = HOT Temperature Paste Hatz 1D81Z Engine Exhaust Silencer AssyElbow HEX Screw M 10 XHEX NUT M Exhaust TubeHatz 1D81Z Engine STARTER/ALTERNATOR Assy STARTER/ALTERNATOR AssyCoil with Wire 12 Electric WirePlug Sleeve Housing Wiring HarnessHatz 1D81Z Engine Instrument BOX Assy Instrument BOX Assy Hatz 1D81Z Engine Lifting MAGNET/STOPDEVICE Assy Lifting MAGNET/STOP Device Assy Explanation of Code in Remarks Column Page HERE’S HOW to GET Help