Multiquip manual MQ41TDH Troubleshooting Pump

Page 24

MQ41TDH — TROUBLESHOOTING (PUMP)

Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use the table shown for pump troubleshooting guide (Table 4)and the engine troubleshooting guide (Table 5). If the problem cannot be remedied, consult our company's business office or service plant.

TABLE 4 PUMP TROUBLESHOOTING

SYMPTOM

POSSIBLE PROBLEM

SOLUTION

 

 

 

 

Not enough priming water in the housing?

Add water.

 

 

 

 

Engine speed too low?

Increase throttle.

 

 

 

 

Strainner plugged?

Clean strainer.

 

 

 

 

Suction hose damaged?

Replace or repair hose, and clamps

 

 

 

 

Air leak at suction port?

Check that fittings are tight and properly sealed.

Pump does not take on water.

 

 

Pump is located too high above water line?

Move pump closer to water.

 

 

 

 

 

Debris collecting in pump housing?

Clean pump housing.

 

 

 

 

Too much distance between impeller and volute.

Adjust clearance by adding shims or replace impeller.

 

Min. .006" - Max. .020"

 

 

 

 

 

 

Water leaking out weep hole between pump and

Check condition of mechanical seal and gaskets,

 

engine?

between pump end and engine housing.

 

 

 

 

Engine speed too low?

Increase throttle speed.

 

 

 

Pump takes in water, little or no

Suction strainer partially plugged?

Clean strainer.

discharge.

 

 

Impeller/Volute worn?

Adjust clearance by adding shims or replace

 

 

 

impeller/volute

 

 

 

 

Fittings/clamps are not sealed properly?

Tighten, replace or add clamp. (Keep extra seals on

 

pump)

Suction hose leaks at inlet.

 

 

 

 

Hose diameter is too large?

Use smaller diameter hose or replace hose.

 

 

 

Discharge does not stay on

Pressure too high?

Check pressure, add additional clamp.

 

 

coupling.

Hose kinked or end blocked?

Check hose.

 

 

 

 

 

Impeller jammed or blocked?

Open pump cover and clean dirt and debris from inside

 

 

housing.

Impeller does not turn: pump is

 

 

Impeller and volute binding?

Adjust clearance by removing shim from behind

hard to start.

impeller.

 

 

 

 

 

 

Defective engine?

See Hatz Diesel Engine Owner's Manual.

 

 

 

PAGE 24 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)

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Contents Model MQ41TDH Proposition 65WARNING Reporting Safety Defects Reporting Safety DefectsTraining Checklist CommentsDaily PRE-OPERATION Checklist Daily PRE-OPERATION ChecklistTable of Contents Parts Ordering Procedures Ordering parts has never been easierGeneral Safety Rules for Safe OperationRules for Safe Operation Operation and Safety Decals Machine Safety DecalsMQ41TDH Specifications HatzMQ41TDH Components Pump ComponentsMQ41TDH General Information MQ41TDH Application Pump ApplicationMQ41TDH PRE-SETUP Pump MQ41TDH Initial START-UP Engine MQ41TDH Initial START-UP Engine Control Box MQ41TDH Maintenance MQ41TDH Maintenance Air Filter Blockage Indicator Pump Vacuum Test Pump Vacuum Tester MQ41TDH Pump Storage Pump StorageMQ41TDH Troubleshooting Pump MQ41TDH Troubleshooting Engine Engine TroubleshootingEngine Troubleshooting Page MQ41TDH Explanation of Code in Remarks Column Xxxxx only Not Used onMQ41TDH Suggested Spare Parts To 5 UnitsMQ41TDH Name Plate and Decals Nameplate and DecalsSee Decal Illustrations on DCS02 Decal CautionDecal Multiquip DCLMQ41THDMQ41TDH Pump Assy Pump AssyShaft 1D81Z Screw Casing CoverLock Washer Bolt ImpellerMQ41TDH Pump Assy Check Valve Bolt Casing CoverBolt Volute Casing MQ41TDH Skid Assy Skid AssyBolt Battery Hold Down Hold Down BatteryStrainer Steel Washer Spring 10MMMQ41TDH -TRAILER -10 Assy TRAILER-10 AssyPLUG, Wiring REFLECTOR, Amber STICK-ONCLAMP, Cable TIE, SELF-LOCKINGMQ41TDH -TRAILER -1 KIT Assy Trailer -1 AssyCAP Screw NUT, HEXWASHER, Spring Axle and HUB AssyMQ41TDH WHL-2 KIT Assy WHL-2 KIT AssySplit PIN WASHER, FLAT, 3/4TIRE/WHEEL WASHER, FlatMQ41TDH -TNKZZ Fueltank ASSY. Optional Tnkzz Fuel Tank ASSY. OptionalMQ41TDH -TNKZZ Fueltank ASSY. Optional Hatz 1D81Z Engine Crankcase Assy Crankcase Assy Hatz 1D81Z Engine Crankcase ASSY. External Parts Hatz 1D81Z Engine Crankcase ASSY. External Parts Hatz 1D81Z Engine Crankshaft Assy Crankshaft Assy Hatz 1D81Z Engine Camshaft Assy Camshaft AssyShaft Bush Gearwheel Camshaft Includes Items W Woodruff KEY 3 XHatz 1D81Z Engine PISTON/RINGS Assy PISTON/RINGS AssyPISTON/RINGS Assy Wrist PINPiston Ring SET Piston Ring SET +0.5Hatz 1D81Z Engine Cylinder Head Assy Hatz 1D81Z Engine Cylinder Head Assy Cylinder Head AssyHatz 1D81Z Engine Cylinder Head Assy Allen Screw M 8X OIL Pressure Pipe Includes Items WDisc F. Stud INTERM. Piece DecompHatz 1D81Z Engine Flywheel Assy Flywheel AssyPushrod Protection TubePressure Ring Hatz 1D81Z Engine OIL Pump Assy OIL Pump Assy Hatz 1D81Z Engine -TIMING Cover Assy Timing Cover Assy Hatz 1D81Z Engine Fuel Device Assy Fuel Device Assy Hatz 1D81Z Engine AIR Ducting Assy AIR Ducting AssyINTERMED. Housing Sealing Strip 32.2MMSealing Strip 76MM Sealing Strip 413MMHatz 1D81Z Engine Breather Assy Breather Assy Hatz 1D81Z Engine Fueltank Assy Fuel Tank AssyRubber Shell Allen Screw M 8 XCAP, Fuel Tank Fuel Hose 7/220Hatz 1D81Z Engine Fuel Pump Assy Fuel Pump AssyShaft Lever F. Feed PumpRing Fuel Feed PumpHatz 1D81Z Engine AIR Filter Assy AIR Filter Assy = Silicon SealerAIR Filter Assy Exhaust Silencer Assy = HOT Temperature Paste Hatz 1D81Z Engine Exhaust Silencer AssyElbow HEX Screw M 10 XHEX NUT M Exhaust TubeHatz 1D81Z Engine STARTER/ALTERNATOR Assy STARTER/ALTERNATOR AssyCoil with Wire 12 Electric WirePlug Sleeve Housing Wiring HarnessHatz 1D81Z Engine Instrument BOX Assy Instrument BOX Assy Hatz 1D81Z Engine Lifting MAGNET/STOPDEVICE Assy Lifting MAGNET/STOP Device Assy Explanation of Code in Remarks Column Page HERE’S HOW to GET Help