Multiquip manual MQ41TDH Troubleshooting Engine, Engine Troubleshooting

Page 25

MQ41TDH — TROUBLESHOOTING (ENGINE)

TABLE 5 ENGINE TROUBLESHOOTING

SYMPTON

POSSIBLE PROBLEM

SOLUTION

 

 

 

 

Speed control lever is in "STOP" position?

Set speed control lever to "START" position.

 

 

 

 

STOP solenoid is in the "STOP" position?

Set stop solenoid to the "START" position.

 

 

Adjust and lubricate if necessary.

 

 

 

 

No Fuel reaching injection pump?

Add fuel. Check entire fuel system.

 

 

 

 

Defective fuel pump?

Replace fuel pump.

 

 

 

 

Fuel filter clogged?

Replace fuel filter and clean tank.

 

 

 

Engine will not start or start is

Faulty fuel supply line?

Replace or repair fuel line.

delayed, although engine can be

 

 

 

Check piston, cylinder and valves. Adjust or

turned over.

Compression too low?

repair per engine repair manual.

 

 

 

 

 

 

Fuel injector not working correctly?

Repair or replace injector in accordance with

 

engine repair manual.

 

 

 

 

 

 

Oil pressure too low?

Check engine oil pressure.

 

 

 

 

Low starting temperature limit exceeded

Comply with cold starting instructions and

 

proper oil viscosity.

 

 

 

 

 

 

Defective battery?

Charge or replace battery.

 

 

 

 

 

Check whether clear (not turbid) fuel emerges

 

Fuel separates has inadequate resistance to

from the fuel line (detach from injection pump).

 

If the fuel is turbid or separated, warm up the

 

low temperatures?

 

engine or drain the complete fuel supply

At low temperatures engine will

 

 

system. Refuel with winter grade diesel fuel.

not start.

 

 

 

Engine oil too thick?

Refill engine crankcase with correct type of oil

 

 

for winter environment.

 

 

 

 

 

 

Defective battery?

Replace battery.

 

 

 

 

Throttle lever in STOP position?

Reposition throttle lever to RUN position.

 

 

 

Engine fires but stops soon as

Fuel filter blocked?

Replace fuel filter.

 

 

starter is switched off.

Fuel supply blocked?

Check the entire fuel system.

 

 

 

 

 

Electrical problem at fuel solenoid?

Repair using #7 wire.

 

 

 

 

Fuel tank empty?

Add fuel.

 

 

 

 

Fuel filter blocked?

Replace fuel filter.

Engine stops by itself during

 

 

Defective fuel pump?

Replace fuel pump.

normal operation.

 

 

 

 

 

 

Mechanical oil pressure shutdown sensor stops

Add oil. Replace low oil shutdown sensor if

 

the engine due to low oil?

necessary.

 

 

 

MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 25

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Contents Model MQ41TDH Proposition 65WARNING Reporting Safety Defects Reporting Safety DefectsComments Training ChecklistDaily PRE-OPERATION Checklist Daily PRE-OPERATION ChecklistTable of Contents Ordering parts has never been easier Parts Ordering ProceduresRules for Safe Operation General SafetyRules for Safe Operation Machine Safety Decals Operation and Safety DecalsHatz MQ41TDH SpecificationsPump Components MQ41TDH ComponentsMQ41TDH General Information Pump Application MQ41TDH ApplicationMQ41TDH PRE-SETUP Pump MQ41TDH Initial START-UP Engine MQ41TDH Initial START-UP Engine Control Box MQ41TDH Maintenance Air Filter Blockage Indicator MQ41TDH MaintenancePump Vacuum Test Pump Vacuum Tester Pump Storage MQ41TDH Pump StorageMQ41TDH Troubleshooting Pump Engine Troubleshooting MQ41TDH Troubleshooting EngineEngine Troubleshooting Page Xxxxx only Not Used on MQ41TDH Explanation of Code in Remarks ColumnTo 5 Units MQ41TDH Suggested Spare PartsNameplate and Decals MQ41TDH Name Plate and DecalsDCS02 Decal Caution See Decal Illustrations onDecal Multiquip DCLMQ41THDPump Assy MQ41TDH Pump AssyScrew Casing Cover Shaft 1D81ZLock Washer Bolt ImpellerMQ41TDH Pump Assy Bolt Casing Cover Check ValveBolt Volute Casing Skid Assy MQ41TDH Skid AssyHold Down Battery Bolt Battery Hold DownStrainer Steel Washer Spring 10MMTRAILER-10 Assy MQ41TDH -TRAILER -10 AssyREFLECTOR, Amber STICK-ON PLUG, WiringCLAMP, Cable TIE, SELF-LOCKINGTrailer -1 Assy MQ41TDH -TRAILER -1 KIT AssyNUT, HEX CAP ScrewWASHER, Spring Axle and HUB AssyWHL-2 KIT Assy MQ41TDH WHL-2 KIT AssyWASHER, FLAT, 3/4 Split PINTIRE/WHEEL WASHER, FlatTnkzz Fuel Tank ASSY. Optional MQ41TDH -TNKZZ Fueltank ASSY. OptionalMQ41TDH -TNKZZ Fueltank ASSY. Optional Hatz 1D81Z Engine Crankcase Assy Crankcase Assy Hatz 1D81Z Engine Crankcase ASSY. External Parts Hatz 1D81Z Engine Crankcase ASSY. External Parts Hatz 1D81Z Engine Crankshaft Assy Crankshaft Assy Camshaft Assy Hatz 1D81Z Engine Camshaft AssyWoodruff KEY 3 X Shaft Bush Gearwheel Camshaft Includes Items WPISTON/RINGS Assy Hatz 1D81Z Engine PISTON/RINGS AssyWrist PIN PISTON/RINGS AssyPiston Ring SET Piston Ring SET +0.5Hatz 1D81Z Engine Cylinder Head Assy Cylinder Head Assy Hatz 1D81Z Engine Cylinder Head AssyHatz 1D81Z Engine Cylinder Head Assy OIL Pressure Pipe Includes Items W Allen Screw M 8XDisc F. Stud INTERM. Piece DecompFlywheel Assy Hatz 1D81Z Engine Flywheel AssyProtection Tube PushrodPressure Ring Hatz 1D81Z Engine OIL Pump Assy OIL Pump Assy Hatz 1D81Z Engine -TIMING Cover Assy Timing Cover Assy Hatz 1D81Z Engine Fuel Device Assy Fuel Device Assy AIR Ducting Assy Hatz 1D81Z Engine AIR Ducting AssySealing Strip 32.2MM INTERMED. HousingSealing Strip 76MM Sealing Strip 413MMHatz 1D81Z Engine Breather Assy Breather Assy Fuel Tank Assy Hatz 1D81Z Engine Fueltank AssyAllen Screw M 8 X Rubber ShellCAP, Fuel Tank Fuel Hose 7/220Fuel Pump Assy Hatz 1D81Z Engine Fuel Pump AssyLever F. Feed Pump ShaftRing Fuel Feed PumpAIR Filter Assy = Silicon Sealer Hatz 1D81Z Engine AIR Filter AssyAIR Filter Assy Hatz 1D81Z Engine Exhaust Silencer Assy Exhaust Silencer Assy = HOT Temperature PasteHEX Screw M 10 X ElbowHEX NUT M Exhaust TubeSTARTER/ALTERNATOR Assy Hatz 1D81Z Engine STARTER/ALTERNATOR AssyElectric Wire Coil with Wire 12Plug Sleeve Housing Wiring HarnessHatz 1D81Z Engine Instrument BOX Assy Instrument BOX Assy Hatz 1D81Z Engine Lifting MAGNET/STOPDEVICE Assy Lifting MAGNET/STOP Device Assy Explanation of Code in Remarks Column Page HERE’S HOW to GET Help