Multiquip LT12D, LT12P operation manual Engine Safety, Before servicing equipment

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SAFETY INFORMATION

ENGINE SAFETY

WARNING

DO NOT place hands or fingers inside engine compartment when engine is running.

NEVER operate the engine with heat shields or

guards removed.

Keep fingers, hands hair and clothing away from all moving parts to prevent injury.

DO NOT remove the radiator cap while the

engine is hot. High pressure boiling water will gush out of the radiator and severely scald any persons in the general area of the generator.

DO NOT remove the coolant drain plug while the engine is hot. Hot coolant will gush out of the coolant tank and severely scald any persons in the general area of the generator.

DO NOT remove the engine oil drain plug while the engine is hot. Hot oil will gush out of the oil tank and severely scald any persons in the general area of the generator.

CAUTION

NEVER touch the hot exhaust manifold, muffler or cylinder. Allow these parts to cool

before servicing equipment.

NOTICE

NEVER run engine without an air filter or with a dirty air filter. Severe engine damage may occur. Service air filter frequently to prevent engine malfunction.

NEVER tamper with the factory settings of the engine or engine governor. Damage

to the engine or equipment can result

if operating in speed ranges above the maximum allowable.

Wet stacking is a common problem with diesel engines which are operated for extended periods with light or no load applied. When a diesel engine operates without sufficient load (less than 40% of the rated output), it will not operate at its optimum temperature. This will allow unburned fuel to accumulate in the exhaust system, which can foul the fuel injectors, engine valves and exhaust system, including turbochargers, and reduce the operating performance.

In order for a diesel engine to operate at peak efficiency, it must be able to provide fuel and air in the proper ratio and at a high enough engine temperature for the engine to completely burn all of the fuel.

Wet stacking does not usually cause any permanent damage and can be alleviated if additional load is applied to relieve the condition. It can reduce the system performance and increase maintenance. Applying an increasing load over a period of time until the excess fuel is burned off and the system capacity is reached usually can repair the condition. This can take several hours to burn off the accumulated unburned fuel.

State Health Safety Codes and Public Resources Codes specify that in certain locations, spark arresters must be used on internal combustion engines that use hydrocarbon fuels. A spark arrester is a device designed to prevent accidental discharge of sparks or fl ames from the engine exhaust. Spark arresters are qualified and rated by the United States Forest Service for this purpose. In order to comply with local laws regarding spark arresters, consult the engine distributor or the local Health and Safety Administrator.

PAGE 8 — LT12 SERIES LIGHT TOWER • OPERATION MANUAL — REV. #12 (01/20/09)

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Contents Models LT12D, LT12P This Manual Must Accompany the Equipment AT ALL TimesProposition 65 Warning Reporting Safety Defects NhtsaTable of Contents Specifications are subject to change without noticeSafety Information Safety MessagesGeneral Safety Light Tower Safetyfire extinguisher first aid kitLamp Safety Engine Safety Before servicing equipmentFuel Safety Towing SafetyTransporting Safety Loading and Tie-Down on Flatbed TruckGrounding Safety Electrical SafetyPower Cord/Cable Safety Battery Safety Environmental SafetyLamp Footcandle Plot Lamp Footcandle PlotTrailer Specifications SpecificationsGenerator Specifications Engine Specifications Dimensions DimensionsReference Letter Description Dimension Length Mast Stowed Position Length Mast Deployed PositionGeneral Information Components Major Components Control Panel SideRear Control Panel Light CONTROL/BREAKERControl Panel Indoor Installation InspectionBefore Starting Engine OIL CheckWipe up any spilled fuel immediately Battery CheckFuel Check Cleaning the Radiator AIR Cleaner FAN Belt TensionCoolant Operation in Freezing WeatherLocation of Female Connectors Operation Starting the EngineStarting the Engine Perkins Starting the Engine Lombardini/Deutz EnginesMast Operation Outriggers and Support StandsDeploying the Mast to Vertical Position Raising the MastMast Operation Lowering the Mast Stowing the Mast to Horizontal PositionTurning on the Lamps Rotating the MastTesting the 120 VAC Gfci Receptacle Applying AN External LoadNormal Shutdown Emergency ShutdownMaintenance Basic Inspection and MaintenanceInspection/Maintenance FrequencyGeneral Inspection Flushing OUT Radiator and Changing CoolantChanging OIL Check Cable WearReplacing Fuel Filter Servicingthe Mast RAISE/LOWER Cable SystemLower the mast to the horizontal resting position StorageRemoval from Long Term Storage Wheel HUB Adjustment Maintenance TrailersAdjustable Channel Leaf Suspension Leaf Suspension ComponentsSymptom Solution TroubleshootingGenerator Troubleshooting Engine Troubleshooting Symptom Possible Cause SolutionEngine revolution is not Lamp Troubleshooting When switch is first Checking voltage and ballast Turned on Replacement minimizes color differencesClean fixture Lamp starts slowly ARC does not strike Defective Lamp?Lamp Troubleshooting Guide ConnectionsStarting Ballast RemovalLT12 Wiring Diagram S/N 902148 and below StatorBLK GRN WHT RED LT12 Wiring Diagram S/N 902149 to LT12 Wiring Diagram S/N 902149 to LT12 Wiring Diagram S/N 902626 and Above BLK BRN Blue RED WHT YEL GRN Perkins Engine Wiring Diagram Deutz Engine Wiring Diagram LT12 Control PANEL/IGNITION Wiring Diagram DEUTZ/LOMBARDINI SpecificTrailer Towing Guidelines Trailer GuidelinesCommon Causes for Loss of Trailer Driving Conditions Coupling to the TOW VehicleTrailer VIN TAG Inoperable BRAKES, Lights or MirrorsTrailer Towing Tips Electrical Connector TOW VehicleSuspension System Side View MirrorsSafety Chains JackstandCoupler Types Ball Hitch CouplerLock washer and hitch frame Coupling theTrailer to theTow Vehicle Ball CouplerUncoupling the Ball Hitch Attaching Safety ChainConnecting Trailer Lights Pintle Hitch Coupler Pintle Coupler and Pintle HookCoupling Trailer to Tow Vehicle Pintle Coupler Tire SafetyUnsafe Tires, Lug Nuts or Wheels Determining Load Limit of Trailer StepTighten lug nuts before each tow Be sure lug nuts are tight before each towP indicates the tire is for passenger vehicles Determining Load Limit of Tow Vehicle StepTire Fundamentals Letter Rating Speed Rating Uniform Tire Quality Grading Standards UtqgsTable A. Speed Rating Tire Safety Tips Table B. Tire Wear TroubleshootingTire Repair Replacing Worn or Damaged TiresLights and Signals Wheel RimsWheels, Bearings and Lug Nuts Lug Nut Torque RequirementsFigure L. Trailer to Tow Vehicle Wiring Diagram HERE’S HOW to GET Help