Multiquip LT12P, LT12D operation manual Removal from Long Term Storage

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MAINTENANCE

1.Lower the mast to the horizontal resting position.

2.Inspect the cable clamps, pulleys, and other components for worn or damaged parts. If either of the cables on the mast needs to be replaced, they should both be replaced at the same time.

3.Disassemble the mast by disconnecting the cables from the mast and sliding the sections apart.The lower cable can be disconnected from the winch.

WARNING

The mast sections are heavy and awkward to handle. Use proper lifting devices and procedures when servicing the mast and its components.

4.There are two pulleys in the mast raise/lower cable system.They should be removed and replaced if worn or damaged. Worn or damaged pulleys can cause premature cable failure.

5.Reassemble the mast extension cable system by connecting the cable to the bottom of the upper mast and sliding the upper mast into the opening of the center mast. Connect the second cable to the bottom of the center mast and slide the center mast into the opening of the lower mast, observing proper lifting techniques.

6.Route the upper mast cable through the center mast pulley and connect the free end of the cable to the lower mast ankle shackle. Route the center mast cable through the lower mast pulley and connect the free end of the cable to the hand winch at the bottom of the lower mast.

7.Raise, extend, retract and lower the mast several times to verify correct operation.

STORAGE

For storage for over 30 days, the following is required:

Fill the fuel tank completely. Treat with fuel stabilizer if necessary.

Completely drain oil from the crankcase and refi ll if necessary with fresh oil.

Clean the entire light tower.

Disconnect the negative terminals of the battery and cover it, or remove and store it separately.

If the ambient temperature is expected to drop below 0°C, add antifreeze to the radiator.

Cover the light tower and store in a clean, dry place away from children and unauthorized personnel.

REMOVAL FROM LONG TERM STORAGE

If light tower is going to be used again after long term storage, perform the following.

Apply oil to the engine valve and rocker arms, and examine the operating condition of the valves.

Change the oil in engine oil pan.

Replace all the filters.

Flush the inside of the cooling system.

Drain the water from the fuel tank and bleed the air from the fuel system.

If the engine has not been started for more than one year, contact your Perkins or Lombardini/Deutz distributor to have engine overhauled.

LT12 SERIES LIGHT TOWER • OPERATION MANUAL — REV. #12 (01/20/09) — PAGE 35

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Contents This Manual Must Accompany the Equipment AT ALL Times Models LT12D, LT12PProposition 65 Warning Nhtsa Reporting Safety DefectsSpecifications are subject to change without notice Table of ContentsSafety Messages Safety Informationfirst aid kit General SafetyLight Tower Safety fire extinguisherLamp Safety Before servicing equipment Engine SafetyTowing Safety Fuel SafetyLoading and Tie-Down on Flatbed Truck Transporting SafetyGrounding Safety Electrical SafetyPower Cord/Cable Safety Environmental Safety Battery SafetyLamp Footcandle Plot Lamp Footcandle PlotTrailer Specifications SpecificationsGenerator Specifications Engine Specifications Length Mast Stowed Position Length Mast Deployed Position DimensionsDimensions Reference Letter Description DimensionGeneral Information Major Components Control Panel Side ComponentsRear Light CONTROL/BREAKER Control PanelControl Panel Engine OIL Check Indoor InstallationInspection Before StartingWipe up any spilled fuel immediately Battery CheckFuel Check Operation in Freezing Weather Cleaning the RadiatorAIR Cleaner FAN Belt Tension CoolantLocation of Female Connectors Starting the Engine Lombardini/Deutz Engines OperationStarting the Engine Starting the Engine PerkinsRaising the Mast Mast OperationOutriggers and Support Stands Deploying the Mast to Vertical PositionMast Operation Rotating the Mast Lowering the MastStowing the Mast to Horizontal Position Turning on the LampsEmergency Shutdown Testing the 120 VAC Gfci ReceptacleApplying AN External Load Normal ShutdownFrequency MaintenanceBasic Inspection and Maintenance Inspection/MaintenanceFlushing OUT Radiator and Changing Coolant General InspectionCheck Cable Wear Changing OILServicingthe Mast RAISE/LOWER Cable System Replacing Fuel FilterLower the mast to the horizontal resting position StorageRemoval from Long Term Storage Wheel HUB Adjustment Maintenance TrailersAdjustable Channel Leaf Suspension Components Leaf SuspensionSymptom Solution TroubleshootingGenerator Troubleshooting Symptom Possible Cause Solution Engine TroubleshootingEngine revolution is not Lamp Troubleshooting Lamp starts slowly ARC does not strike Defective Lamp? When switch is first Checking voltage and ballast Turned onReplacement minimizes color differences Clean fixtureBallast Removal Lamp Troubleshooting GuideConnections StartingStator LT12 Wiring Diagram S/N 902148 and belowBLK GRN WHT RED LT12 Wiring Diagram S/N 902149 to LT12 Wiring Diagram S/N 902149 to LT12 Wiring Diagram S/N 902626 and Above BLK BRN Blue RED WHT YEL GRN Perkins Engine Wiring Diagram Deutz Engine Wiring Diagram DEUTZ/LOMBARDINI Specific LT12 Control PANEL/IGNITION Wiring DiagramTrailer Towing Guidelines Trailer GuidelinesCommon Causes for Loss of Trailer Coupling to the TOW Vehicle Driving ConditionsTrailer VIN TAG Inoperable BRAKES, Lights or MirrorsTrailer Towing Tips Side View Mirrors Electrical ConnectorTOW Vehicle Suspension SystemBall Hitch Coupler Safety ChainsJackstand Coupler TypesCoupling theTrailer to theTow Vehicle Ball Coupler Lock washer and hitch frameUncoupling the Ball Hitch Attaching Safety ChainConnecting Trailer Lights Pintle Coupler and Pintle Hook Pintle Hitch CouplerCoupling Trailer to Tow Vehicle Pintle Coupler Tire SafetyUnsafe Tires, Lug Nuts or Wheels Be sure lug nuts are tight before each tow Determining Load Limit of TrailerStep Tighten lug nuts before each towP indicates the tire is for passenger vehicles Determining Load Limit of Tow Vehicle StepTire Fundamentals Letter Rating Speed Rating Uniform Tire Quality Grading Standards UtqgsTable A. Speed Rating Replacing Worn or Damaged Tires Tire Safety TipsTable B. Tire Wear Troubleshooting Tire RepairLug Nut Torque Requirements Lights and SignalsWheel Rims Wheels, Bearings and Lug NutsFigure L. Trailer to Tow Vehicle Wiring Diagram HERE’S HOW to GET Help