Ingersoll-Rand 8274-( )A 8276-( )A manual Operators, Manual, General Description and Operation

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OPERATORS

This Parts List and Service Instruction Manual is composed of four sections:

GENERAL DESCRIPTION AND OPERATION AIR AND LUBE REQUIREMENTS MAINTENANCE

DISASSEMBLY AND REASSEMBLY OF TOOL

MANUAL

M 40

48

 

A complete Parts List will be found on the various drawings contained in this Manual.

This Manual is provided to serve as an aid in obtaining the maximum service from this tool.

After carefully reading this manual, file for future reference.

GENERAL DESCRIPTION AND OPERATION

TheAROModels8274-( )A and 8276-( )A PowerMotors feature “2200” series motors with “44”series gearing. Models 8274-( )A are reversible rotation models with a balanced cylinder which producesthe same power in either forward or reverse rotation. Models 8276-( )A are single direction models.

All models have an adjustable exhaust manifold with muffler, flush fittings for lubrication, l/4” female n.p.t.f. air inlet and optional air inlets at end of side of head housing with necessary hex socket screw plugs for closure of unused inlets.

AIR AND LUBE

AIR PRESSURE of 90 pounds per square inch at the air inlet of the tool is required for maximum motor efficiency. If necessary, an air regulator should be installed to maintain this pressure when tool is in operation.

FILTERED AND OILED AIR will allow the tool to operate more efficiently and yield a longer life to operating parts and mechanisms. A line filter capable of filtering particles larger than 50 microns should be used with a line oiler.

FILTER-REGULATOR-LUBRICATOR (F-R-L) assembly Model 128231-300 is recommended for use with this Air Tool. The capacity of the individual Filter-Lubricator is adequate to provide clean (40 micron) oiled and regulated air for the tool. The Filter-Regulator-Lubricator must be installed on the stationary air line, in that order, with the Lubricator nearest to the tool. NEVER mount the unit on the detachable flexible hose to the tool.

FLUSH TOOL with a solution of three parts cleaning solvent and one part light oil after each 40 hours of operation. After flushing, apply a small amount of Spindle Oil in air inlet and run free for one minute to insure proper lubrication.

GEARING should be grease lubricated to a minimum of once a month.

REQUIREMENTS

CAUTION: An excessive amount of lubricant in a tool will affect the speed and power, “2200” gearing should contain approx. l/4 ounce of grease and “44” gearing should contain approx. l/2 ounce of grease (per set of plane- tary gearing).

RECOMMENDED HOSE SIZE - 3/8” nominal inside diameter.

RECOMMENDED LUBRICANTS: Spindle Oil (29665), 1qt. (.9 liter) container for oiler and air inlet; Grease 33153, 5 lb. (2.3 kg) can for gears and bearings; “O” Ring Lubricant 36460, 4 oz. (113 g) tube for lubrication and installation of “0” Rings: Grease 40036-1, 1 lb. (.45 kg) can for Clutch Mechanism and Hammer parts.

MODEL 128231-300

FILTER-REGULATOR-

GAUGE-LUBRICATOR.

MAINTENANCE

DISCONNECT AIR SUPPLY from tool or shut off air supply and exhaust (drain) line of compressed air BEFORE performing maintenance or service to tool.

AIR TOOLS are made of precision parts and should be handled with reasonable care when servicing. Excessive pressure exerted by a holding device may cause distortion of a part. Apply pressure evenly when disassembling (or assembling) parts which have a press fit. When removing or installing bearings, apply pressure to the bearing race that will be the press fit to the mating part; if this is not practiced, Brinelling of the bearing racesmay occur making replacement necessary. It is important that the correct tools and fixtures are used when servicing this Air Tool.

DISASSEMBLY should be done on a clean work bench with a clean cloth spread to prevent the loss of small parts. After disassembly is completed; all parts should be thoroughly washed in a clean solvent, blown dry with air and inspected for wear levels, abuse and contamination.

Double sealed or shielded bearings should never be placed

in solvent unless a good method of re-lubricating the bearing is available. Open bearings may be washed but should not be allowed to spin while being blown dry. When REPLACEMENT PARTS are necessary, consult drawing containing the part for identification.

BEFORE REASSEMBLING, lubricate parts where required. Use 33 153 Grease, or equivalent, in bearings. Use 36460 Lubricant for “0” Ring Assembly. When assembling “0” rings or parts adjacent “0” rings, care must be exercised to prevent damage to the rubber sealing surfaces. A small amount of grease will usually hold steel balls and other small parts in place while assembling.

WHEN ORDERING PARTS, be sure to list PART NUMBER, PART NAME, MODEL NUMBER AND SERIAL NUMBER OF TOOL. USE ONLY GENUINE ARO REPLACEMENT PARTS.

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Contents Manual INCLUDINGOPERATION,INSTALLATION Maintenance Series GearingSection Drive Auxiliary Model lDENTlFlCATlONGeneral Description and Operation MaintenanceOperators ManualMotor Section Disassembly and Reassembly of ToolsTypical CROSS-SECTION of Tool Gearing SectionSection Drive Gearing 44 Series 36162Gearing ASS’Y 36164 DisassemblyReassembly Auxiliary Gearing 44 SeriesAssembly Gearing Section Series Gearing41002 Motor ASS’Y Motor Housing & Exhaust ManifoldDimensional Data Page Page Part of worldwide Ingersoll-Rand