Trane UX1C080A9601A PVC Vent Fitting Material, Vent Fitting Material Plastic, Bonding of PVC

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Installer’s Guide

PVC VENT FITTING MATERIAL

These fittings are available from your Gas Furnace Distributors.

Straight Pipe Sections, Couplings, 45° Elbows, 60° El- bows, 90° Elbows, Vent or Sanitary Tee, or other neces- sary fittings may be 2", 2½", 3", or 4" diameter. The al- lowable materials are shown in Table 8.

VENT FITTING MATERIAL – PLASTIC

Gas and liquid tight single wall vent fittings, designed for resistance to corrosive flue condensate, MUST be used throughout.

Listed in Table 10 & 11 are 2", 2½", 3", and 4" size fittings that meet these requirements. The materials listed are various grades of PVC and ABS plastic.

PIPE JOINTS: All joints must be fastened and sealed to prevent escape of combustion products into the build- ing.

NOTE:

It is recommended that the first joints from the furnace be connected and sealed with high temperature RTV. This will enable the pipes to be removed later without cutting.

Be sure to properly support these joints.

BONDING OF PVC

Commercially available solvent cement must be used to join the pipe and fittings. Follow instructions on the container carefully.

Procedure for Cementing Joints:

1.Cut pipe square, remove ragged edges and burrs. Chamfer end of pipe, then clean fitting socket and pipe joint area of all dirt, grease, moisture or chips.

2.After checking pipe and socket for proper fit, wipe socket and pipe with cleaner-primer. Apply a liberal coat of primer to inside surface of socket and out- side of pipe.

DO NOT ALLOW PRIMER TO DRY BEFORE AP- PLYING CEMENT.

3.Apply a thin coat of cement evenly in the socket. Quickly apply a heavy coat of cement to the pipe end and insert pipe into fitting with a slight twisting movement until it bottoms out.

4.Hold the pipe in the fitting for 30 seconds to pre- vent tapered socket from pushing the pipe out of the fitting.

5.Wipe all excess cement from the joint with a rag. Allow 15 minutes before handling. Cure time varies according to fit, temperature and humidity.

NOTE:

Follow venting instructions carefully when using PVC cement.

IMPORTANT:

All joints must be water tight. Flue condensate is some- what acidic, and leaks can cause equipment damage.

Connection of the pipe and collar of the combustion air inlet should just be a friction fit. It is recommended that the inlet air joint be sealed with RTV type sealant to allow the joint to be separated for possible future ser- vice. The inlet and vent pipes must be properly sup- ported throughout the entire length.

TABLE 9

PLASTIC PIPE DESIGNATIONS

PVC

ASTM STANDARD

PIPE TYPE

ALLOWABLE TEMPERATURE

MARKING

 

 

 

 

F891

CELLULAR CORE

*158

ASTM F891

 

 

 

 

D2665

DWV PIPE

**158

ASTM D2665

 

 

 

 

D1785

SCH 40, 80, 120

**158

ASTM D1785

 

 

 

 

D2241

SDR SERIES

**158

ASTM D2241

 

 

 

 

 

CPVC

 

 

ASTM STANDARD

PIPE TYPE

ALLOWABLE TEMPERATURE

MARKING

 

 

 

 

D2846

CPVC 41

**212

ASTM D2846

 

 

 

 

F441

SCH 40, 80

**212

ASTM F441

 

 

 

 

F442

SDR SERIES

**212

ASTM F442

 

 

 

 

 

ABS

 

 

ASTM STANDARD

PIPE TYPE

ALLOWABLE TEMPERATURE

MARKING

 

 

 

 

D2661

SCH 40 DWV

***180

ASTM D2661

 

 

 

 

F628

SCH 40 DWV CELLULAR CORE

***180

ASTM F628

 

 

 

 

*- Allowable temperatures based on classifications covered in ASTM D4396 [Deflection Temps Under Load (264 PSI)]

**- Allowable temperatures based on classifications covered in ASTM D1784 [Deflection Temps Under Load (264 PSI)]

***- Allowable temperatures based on classifications covered in ASTM D3965 [Deflection Temps Under Load (264 PSI)]

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Contents Downflow Upflow UPFLOW/HORIZONTAL DOWNFLOW/HORIZONTAL Safety Section Carbon Monoxide Poisoning HazardInstaller’s Guide Contents Installer’s Guide Outline Drawing Downflow / Horizontal Outline Drawing DX-CDownflow Installations Upflow InstallationHorizontal Installation Subbase Cross SectionOutside AIR is Recommended AIR for Combustion and VentilationUpflow Horizontal Shown Confined Space Duct Connections Return AIR Duct ConnectionTypical Upflow Return AIR Filter INSTALLA- Tions Return AIR FiltersFilter FrontBottom Filter Rack Installation Optional Filter Rack Installation for Bottom ReturnSprings Bottom Panelfilter Installed Rack Rails SideCutout RetainingInstalling the Optional Filter Typical Downflow Furnace Return AIR Filter InstallationsUnit Return AIR Size Bottom Side Cabinet Filter Filter Bracket Width Size LocationGeneral Venting Tion and VentilationVent Fitting Material Plastic PVC Vent Fitting MaterialBonding of PVC UPFLOW/ Horizontal Venting Table Maximum Vent Length Equivalent Feet forDOWNFLOW/ Horizontal Venting Table Maximum Vent Length Single Pipe VentingSee Figure Direct Vent Terminal Clearances Possible Configurations for TWO Pipe Venting Systems Horizontal VentingHorizontal Venting Through Wall BAYVENT200BCombustible Material Wall BAYAIR30AVENTANoncombustible Material Wall Venting Through the RoofAT a Maximum of 3 Intervals TEEDirection of Stainless Steel Fitting BAYAIR30AVENTAUsed Through Chimney That Vents Type 29-4C Stainless Steel VentingAnother GAS Appliance Installer’s Guide Condensate Drain Instructions Vertical ApplicationsUpflow Vertical Upflow Horizontal 17 UnitsHorizontal Applications Upflow Horizontal 21 & 24 UnitsDownflow Vertical Downflow HorizontalTwinning Furnaces Furnace SeeElectrical Connections Stage HEATING, 1 Stage CoolingTwinning Connection Diagram GAS Piping Orifice Sizes Combustion and Input CheckFinal Manifold Pressure Settings Fuel PressureHigh Altitude Derate Start UP and Adjustment Reinstallation of the Burner BOX CoverPart Numbers for Replacement Orifices Preliminary InspectionsAirflow Adjustment Room AIR Thermostat Heat Anticipator AdjustmentSequence of Operation Indoor Blower TimingBurner BOX Temperature Limit Device Abnormal ConditionsInstaller’s Guide Integrated Furnace Control Error Flash Codes Trane

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