Trane UX1B060A9361A manual Start UP and Adjustment, Reinstallation of the Burner BOX Cover

Page 35

See Table 17 & 18 for help in selecting orifices if orifice change is required. Furnace input rate and tempera- ture rise should be checked again after changing ori- fices to confirm the proper rate for the altitude.

Installations above 4,000 feet may require a pressure switch change. If required, use the BAYHALT*** Kit (High Altitude Accessory Kit) listed in PRODUCT DATA.

TABLE 17

PART NUMBERS FOR REPLACEMENT ORIFICES

DRILL

PART

DRILL

PART

SIZE

NUMBER

SIZE

NUMBER

44

ORF00501

54

ORF00555

45

ORF00644

55

ORF00693

46

ORF00909

56

ORF00907

47

ORF00910

57

ORF00908

48

ORF01099

58

ORF01338

49

ORF00503

59

ORF01339

50

ORF00493

 

 

REINSTALLATION OF THE BURNER BOX COVER

Figure 57 shows the correct way to reinstall the burner box cover if adjustment or replacement of the flame sensor, hot surface igniter, or main burner orifices have required removal of the cover.

 

 

 

 

 

TABLE 18

 

 

 

 

Orifice

 

 

 

ALTITUDE ABOVE SEA LEVEL

 

Twist Drill

 

 

 

 

Size If

 

and Orifice Required At Other Elevations

Installed

 

At Sea

 

 

 

 

 

 

 

 

 

 

 

Level

2000

3000

4000

5000

6000

7000

8000

9000

10000

42

42

 

43

 

43

43

44

44

45

46

47

43

44

 

44

 

44

45

45

46

47

47

48

44

45

 

45

 

45

46

47

47

48

48

50

45

46

 

47

 

47

47

48

48

49

49

50

46

47

 

47

 

47

48

48

49

49

50

51

47

48

 

48

 

49

49

49

50

50

51

52

54

54

 

55

 

55

55

55

55

56

56

56

55

55

 

55

 

55

56

56

56

56

56

57

56

56

 

56

 

57

57

57

58

59

59

60

57

58

 

59

 

59

60

60

61

62

63

63

58

59

 

60

 

60

61

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62

63

63

64

 

 

 

 

 

 

 

 

 

 

 

 

From National Fuel Gas Code - Table F-4

! WARNING

CARBON MONOXIDE POISONING HAZARD

Failure to follow the installation instructions for the venting system being placed into operation could re- sult in carbon monoxide poisoning or death.

START UP AND ADJUSTMENT

PRELIMINARY INSPECTIONS

With gas and electrical power “OFF”

1.Duct connections are properly sealed

2.Filters are in place

3.Venting is properly assembled

4.Blower door is in place

Flip the switch on main gas valve within the unit to the “OFF” position. Turn the external gas valve to “ON”. Purge the air from the gas lines. After purging, Check all gas connections for leaks with a soapy solution —

Installer’s Guide

DO NOT CHECK WITH AN OPEN FLAME. Allow 5 minutes for any gas that might have escaped to dissi- pate. LP Gas being heavier than air may require forced ventilation. Flip the switch on the gas valve in the unit to the “ON” position.

I

Outlet Pressure Boss

Regulator

Adjustment

 

Inlet Pressure

 

 

Boss (opt.)

On/Off Switch

 

 

 

White-Rodgers 36G gas valve

 

O On/Off Switch

White-Rodgers 36F gas valve

LIGHTING INSTRUCTIONS

! WARNING

DO NOT attempt to manually light the burner.

Failure to follow this warning could result in property damage, personal injury or death.

Lighting instructions appear on each unit. Each instal- lation must be checked out at the time of initial start up to insure proper operation of all components. Check out should include putting the unit through one complete cycle as outlined below.

Turn on the main electrical supply and set the thermo- stat above the indicated temperature. The ignitor will automatically heat, then the gas valve is energized to permit the flow of gas to the burners. After ignition and flame is established, the flame control module monitors the flame and supplies power to the gas valve until the thermostat is satisfied.

18-CD19D6-32

35

Image 35
Contents Downflow Upflow UPFLOW/HORIZONTAL DOWNFLOW/HORIZONTAL Carbon Monoxide Poisoning Hazard Safety SectionInstaller’s Guide Contents Installer’s Guide Outline Drawing DX-C Downflow / Horizontal Outline DrawingSubbase Cross Section Downflow InstallationsUpflow Installation Horizontal InstallationUpflow Horizontal Shown AIR for Combustion and VentilationOutside AIR is Recommended Confined Space Return AIR Duct Connection Duct ConnectionsFront Typical Upflow Return AIR Filter INSTALLA- TionsReturn AIR Filters FilterOptional Filter Rack Installation for Bottom Return Bottom Filter Rack InstallationRetaining Springs Bottom Panelfilter Installed Rack RailsSide CutoutCabinet Filter Filter Bracket Width Size Location Installing the Optional FilterTypical Downflow Furnace Return AIR Filter Installations Unit Return AIR Size Bottom SideTion and Ventilation General VentingBonding of PVC PVC Vent Fitting MaterialVent Fitting Material Plastic Equivalent Feet for UPFLOW/ Horizontal Venting Table Maximum Vent LengthSingle Pipe Venting DOWNFLOW/ Horizontal Venting Table Maximum Vent LengthSee Figure Direct Vent Terminal Clearances BAYVENT200B Possible Configurations for TWO Pipe Venting SystemsHorizontal Venting Horizontal Venting Through WallVenting Through the Roof Combustible Material WallBAYAIR30AVENTA Noncombustible Material WallTEE AT a Maximum of 3 IntervalsBAYAIR30AVENTA Direction of Stainless Steel FittingAnother GAS Appliance Type 29-4C Stainless Steel VentingUsed Through Chimney That Vents Installer’s Guide Upflow Horizontal 17 Units Condensate Drain InstructionsVertical Applications Upflow VerticalDownflow Horizontal Horizontal ApplicationsUpflow Horizontal 21 & 24 Units Downflow VerticalFurnace See Twinning FurnacesStage HEATING, 1 Stage Cooling Electrical ConnectionsTwinning Connection Diagram GAS Piping Combustion and Input Check Orifice SizesFuel Pressure Final Manifold Pressure SettingsHigh Altitude Derate Preliminary Inspections Start UP and AdjustmentReinstallation of the Burner BOX Cover Part Numbers for Replacement OrificesIndoor Blower Timing Airflow AdjustmentRoom AIR Thermostat Heat Anticipator Adjustment Sequence of OperationAbnormal Conditions Burner BOX Temperature Limit DeviceInstaller’s Guide Integrated Furnace Control Error Flash Codes Trane

UX1D100A9601A, DX1B060A9361A, UX1D120A9601A, DX1B080A9421A, DX1B040A9241A specifications

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