Cabinet assembly Door knob Tank heat shield

FIGURE 4a

Bottom Assembly

Route electrode wire through obround hole

1/4 - 20 Hex Nut

1/4 Lock Washer

(both sides)

Secure right side first

1/4 - 20 x 5/8” Hex bolt (both sides)

1/4 - 20 Hex Bolt 1/4 Lock Washer (both sides)

FIGURE 4b

Door Pivot Bracket

10 - 24 x 3/8 Phillips Screw and Lock Washer

Upper Door pivot bracket mounting location

1/4 - 20 x 1/2 Hex Bolt and Lock Washer (both sides)

Knob

	Washer / Spacers
Cabinet Assembly	Door Assembly
Cabinet Assembly

Cabinet Assembly

Step 3.

Refer to Figure 3. Select the following items:

1.grill bottom assembly

2.bucket bracket

3.electrode

❍With the grill bottom assembly sitting upright on one end, locate the 1/4 inch diameter hole and slot close to the drain pipe hole. Insert the buck- et hanger bracket in the slot as shown in Figure 3 and secure with 10-

24x 1/2 Phillips head screw and lock washer. Tighten completely.

❍Now insert electrode into hole and secure tightly with 8-32 screw and lock washer. Next, loosen the two 1/4-20 hex bolts shown to prepare for the next step. DO NOT REMOVE THEM!

Step 4.

Refer to Figure 4a and Figure 4b. Select the following items:

1. grill bottom assembly	5. door pivot bracket
2. cabinet assembly	6. door knob
3. tank heat shield	7. washer/spacer (2)

4. door assembly

❍Figure 4a Place the grill bottom assembly onto the cabinet base assembly. Secure the right side only at this time with 1/4-20 x 5/8 hex head bolts and, lock washers as shown. Do not tighten at this time.

❍Select the tank heat shield and slide it under the two bolts that you loosened in the previous step. Be sure the obround cutout aligns with the electrode and route the electrode wire through it. Lift the other end of the tank heat shield up to the flange under the grill body as shown. Now fasten both sides securely with 1/4-20 x 5/8 hex head bolts and lock washers.

❍Now bolt upper rear flange of cabinet sides to rear of grill bottom assembly as shown. Use 1/4-20 x 1/2 hex head bolts and lock wash- ers. Tighten completely. Repeat for opposite side.

❍Figure 4b Using a Phillips screwdriver, remove the control panel.

❍Attach door knob to door panel using 10-24 x 3/8 Phillips screw and lock washer as shown.

❍Select the door pivot bracket, washer/spacers and door panel assem- bly. Slide 2 washer/spacers onto the lower pivot pin of the door assem- bly. Now insert lower pivot pin with the washer/spacers on it into the hole in the top surface of the lower valance. Make sure the washer/spacers do not fall off the pin. Place the door pivot bracket onto the upper door pivot pin. Now bolt the door pivot bracket to the control panel bracket as shown using 1/4-20 x 5/8 hex head bolt and lock washers.

❍Fasten opposite side of control panel to cabinet side using 1/4-20 x 5/8 hex head bolt and lock washers. Tighten both sides securely.

❍Re-attach the control panel and plug electrode wire into rotary igniter.

Step 5.

Refer to Figure 5a and Figure 5b. Select the following items:

1.grill lid assembly

2.hinges

3.lid stops (2)

❍ Figure 5a Select one of the lid stops. Insert the end of the lid stop with the slot in it into the slot in the body bottom end panel. Insert a 10- 24 x 1/2 carriage bolt into the square hole in the bottom end panel. Make sure the bolt goes inside the slot of lid stop. Secure with flat

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