Kenmore 415.1612801 LP Tank Exchange, LP Tank Leak Test, Connecting Regulator To The LP Tank

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LP Tank Exchange

Many retailers that sell grills offer you the option of replacing your empty LP tank through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their tanks. Exchange your tank only for an

OPD safety feature-equipped tank as described in the "LP Tank" section of this manual.

Always keep new and exchanged LP tanks in upright position during use, transit or storage.

Leak test new and exchanged LP tanks BEFORE connecting to grill.

Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane.

LP Tank Leak Test

For your safety

Leak test must be repeated each time LP tank is exchanged or refilled.

Do not smoke during leak test.

Do not use an open flame to check for gas leaks.

Grill must be leak tested outdoors in a well-ventilated area, away from ignition sources such as gas fired or electrical appliances. During leak test, keep grill away from open flames or sparks.

Use a clean paintbrush and a 50/50 mild soap and water solution. Brush soapy solution onto areas indicated by arrows in figure below. Leaks are indicated by growing bubbles.

WARNING

If “growing” bubbles appear do not use or move the LP tank. Contact an LP gas supplier or your fire department!

Connecting Regulator To The LP Tank

1.LP tank must be properly secured onto grill. (Refer to assembly section.)

2.Turn all control knobs to the OFF position.

3.Turn LP tank OFF by turning OPD hand wheel clockwise to a full stop.

4.Remove the protective cap from LP tank valve. Always use cap and strap supplied with valve.

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OPD Hand Wheel

Type 1 outlet with thread on outside

Safety Relief Valve

Strap and Cap

Do not insert a POL transport plug (plastic part with external threads) into the Type 1 tank valve outlet.

It will defeat the Safety Relief Valve feature.

useDo not household cleaning agents. Damage to gas train components (valve/hose/regulator) can result.

5.Hold regulator and insert nipple into LP

tank valve. Hand-tighten the coupling nut, holding regulator in a straight line with LP tank valve so as not to cross- thread the connection.

Nipple has to be centered into the LP tank valve.

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Contents Grill Information Center Sears Model No Safety Parts Use and Care AssemblyTools needed for assembly Safety Symbols Installation Safety PrecautionsCall Grill Information Center for Help and Parts Product RecordWarranty LP Liquefied Petroleum Gas LP Tank Valve Safety Cap Retainer StrapLP Tank Filling Only LP Tanks equipped with this type of valveFor your safety Connecting Regulator To The LP TankLP Tank Exchange LP Tank Leak TestNever remove threaded orifice at end of valve Leak Testing Valves, Hose and RegulatorTurn all grill control knobs to OFF Ignitor Lighting the Grill For Safe Use of Your Grill and to Avoid Serious InjurySDo not lean over grill while lighting Open lid during lightingSideburner Ignitor Lighting General Grill CleaningSideburner Match Lighting Burner Flame CheckStoring Your Grill Cleaning the Burner AssemblyVery Important Burner tubes must reengage valve Turn gas OFF at control knobs and LP cylinderHow To Tell If Meat Is Grilled Thoroughly Food SafetyBurner Cooking Indirect Cooking InstructionsParts List Parts Diagram Bottom Shelf to Legs RearFront Panel Tank Exclusion WireCone side of wheel against leg Wheels and Leg Extenders to Cart20x1/2 screws Grill Head to CartFascia, Right Side Shelf Right Side ShelfLeft Fascia Lid removed for claritySide Burner Shelf Correctly assembled burner-to-valve engagement Ignitor wireHeat Shield Cooking Grate and Swing Away Heat DiffusersLP Tank Grease Cup Clip, Grease Cup, Grease TrayEmergencies Possible Cause Prevention/Solution TroubleshootingElectronic Ignition Section Troubleshooting Electronic IgnitionPage 464220110 No matter who made it, no matter who sold it Sears Parts & Repair Service CenterSU-HOGAR MY-HOME1-800-469-4663