Cal Flame Barbecue Grills & Carts Installing and Replacing Infrared Burners, Replacement Covers

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Installing and Replacing Infrared Burners

23 Appendix

1.Disconnect or shut off the liquid propane or natural gas line connect to the grill. Wait until the burners cool down.

2.Open the hood and remove the grate and flame tamer on top of the burner you want to replace.

3.Through the access door underneath the grill, find the round stud and locking pin that locks the burner you want to replace.

4.Carefully remove the locking pin with your fingers.

5.Raise the stud from the locking hole and move the burner forward carefully to release it from the ignition and gas supply valve.

6.Take the burner out of the grill and store it in a safe and dry place.

7.Install the infrared burner. Align the gas inlet on the burner with the gas supply valve on the grill and torch tube with ignition. Make sure they align perfectly. Slide the stud at the other end into the locking hole.

8.Adjust the infrared burner. Make sure the burner is aligned and in position.

9.Install the locking pin. Through the access door underneath the grill, find the stud to lock the burner in place. Install the locking pin. Make sure the locking pin is secured correctly.

10.Repeat steps 2 through 9 if you want to replace other burners.

11.Put back the grate you just removed. (You don’t need the flame tamer for infrared burners.)

12.Reconnect or turn on the gas line.

If you want to change back to regular burners, just follow the procedure above in reverse order.

Replacement Covers

Cal Flame Drop-Ins

 

 

BBQ010

COVER, GRILL, SMALL, 3 BURNER

BBQ011

COVER, GRILL, MEDIUM, 4 BURNER

BBQ012

COVER, GRILL, LARGE, 5 BURNER

BBQ013

COVER, SIDE BURNER, SINGLE & DOUBLE

Cal Flame Carts

 

 

BBQ835CR4

BARBECUE CART COVER, 4

BURNER, BLACK

BBQ835CR5

BARBECUE CART COVER, 3

& 5 BURNER, BLACK

2009 Barbecue Grills and Carts

LTR20091038, Rev. A

www.calspas.com

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Contents LTR20091038, Rev. a 12/16/08 Using Your Grill Installation / AssemblyCleaning and Maintenance AppendixSet-Up Placement and LocationWhat To Do If You Smell Gas OperationPrecautions Regarding Children Maintenance and RepairStorage CartsModel Number Description Width Depth Height Cabinet Cut-out DimensionsInstallation Assembly Gas Requirements and Connection Leak Testing ProcedureLP Gas Cylinder SpecificationTank Requirements LP Gas Hook UpRequirements Natural GasConnection Installing the Transformer Installing the Rotisserie Installing Grills Barbecue IslandsInstalling Side Burners Grill Controls Using Your GrillElectronically Lighting the Grill and Infrared Burners Lighting the GrillManually Lighting the Grill and Infrared Burners Cooking with the Rotisserie Basic Grill OperationCooking with a Charcoal Grill Cooking with a Convection GrillLighting Instructions GrillingDrop-In Food Warmer Turning on and off the Lights and FanGriddle Drip Pan BurnersCare of Stainless Steel Covering Your Cart or GrillCharcoal Grill Island CabinetsAsh Removal Cooking GratesLight Replacement Light Bulb ReplacementLight Removal Problem Smell of gas is present AppendixTroubleshootingProblem Burner does not ignite Problem Burner tube is misaligned over the orificeProblem Plugged orifice Problem Yellow FlameProblem Misalignment of Igniter on Burner Problem FlashbackConverting from LP to NG Switching the regulator behind the grillReplace the infrared burner orifices Changing the burner orificesReplace the side burner orifices Replace the main burner orificesReplacement Covers Installing and Replacing Infrared BurnersCal Flame Drop-Ins Cal Flame CartsExtent of Warranty WarrantyManufacturer Warranty Warranty PerformanceWarranty Exclusions Customer ServiceDisclaimers Legal RemediesLocating the product serial number LMS Customer Service Department