Cal Flame Barbecue Grills & Carts manual LP Gas, Tank Requirements, Cylinder Specification

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Installation Assembly/

LP Gas

Tank Requirements

For plumbed-in LP installation, use a convertible regulator and set it for LP gas.

Maximum line pressure for plumbed-in propane is 14” WC (3.5 kPa). Minimum line pressure for propane is 11” WC.

The grill unit must be used with the gas pressure regulator. The regulator will control and maintain a uniform gas

pressure in the manifold. The burner orifices have been sized for the gas pressure delivered by the regulator.

WARNING: Attempting to operate the grill unit without the gas regulator installed could cause an explosion and possible death.

Cylinder Specification

Any LP gas supply cylinder used with this grill must be:

Constructed and marked in accordance with the Specifications for LP-Gas Cylinders of the U.S. Department of Transportation or the National Standard of Canada, CAN/

CSA-B339, Cylinders, Spheres and Tubes for Transportation of Dangerous Goods; and Commission, as applicable.

Approximately 12 inches in diameter and 18 inches high.

The maximum fuel capacity is 20 lbs. of propane, or 5 gallons. Full cylinder weight should be approximately 38 lbs. (43.7 lbs. nominal water capacity.) Never fill the cylinder beyond 80% full.

Place the dust cap on the cylinder valve outlet whenever the cylinder is not in use. Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane.

LP Gas Hook Up

An enclosure for an LP gas cylinder shall be vented by openings at the level of the cylinder valve and at floor level. The effectiveness of the openings for purposes of ventilation shall be determined with the LP-gas supply cylinder in place. This shall be accomplished in one of the following manners:

1.One side of the enclosure shall be completely open.

2.Enclosures that have four sides, complete with a top and bottom:

a.At least two ventilation openings at cylinder valve level shall be provided in the sidewall, equally sized, spaced at 180º (3.14 rad), and unobstructed. Each opening shall have a total free area of not less than one square inch per pound (7.1 cm²/kg) of stored fuel capacity, and not less than a total free area of 10 square inches (64.5 cm²).

b.Ventilation openings shall be provided at floor level and shall have a total free area of not less than one square inch per pound (7.1 cm²/kg) of stored fuel capacity and not less than a total free area of 10 square inches (64.5cm²). If ventilation openings at floor level are in a sidewall, there shall be at least two openings. The bottom of the openings shall be at floor level and the upper edge no more than 5 inches (127 mm) above the floor. The openings shall be equally sized, spaced at 180º (3.14 rad) and unobstructed.

c.Every opening shall have minimum dimensions so as to permit the entrance of a 1/8 inch (3.2 mm) diameter rod.

Transporting and Storing LP Gas

Transport only one cylinder at a time. Ensure the cylinder is secured in an upright position with the control valve turned off and the dust cap in place. Store cylinders outdoors and out of reach of children. Do not store cylinders in a building, garage, or any other enclosed area.

2009 Barbecue Grills and Carts

www.calspas.com

LTR20091038, Rev. A

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Contents LTR20091038, Rev. a 12/16/08 Installation / Assembly Using Your GrillCleaning and Maintenance AppendixPlacement and Location Set-UpWhat To Do If You Smell Gas OperationMaintenance and Repair Precautions Regarding ChildrenStorage CartsCabinet Cut-out Dimensions Model Number Description Width Depth HeightInstallation Assembly Leak Testing Procedure Gas Requirements and ConnectionCylinder Specification LP GasTank Requirements LP Gas Hook UpConnection Natural GasRequirements Installing the Transformer Installing Grills Barbecue Islands Installing the RotisserieInstalling Side Burners Using Your Grill Grill ControlsManually Lighting the Grill and Infrared Burners Lighting the GrillElectronically Lighting the Grill and Infrared Burners Basic Grill Operation Cooking with the RotisserieCooking with a Convection Grill Cooking with a Charcoal GrillLighting Instructions GrillingGriddle Turning on and off the Lights and FanDrop-In Food Warmer Burners Drip PanCare of Stainless Steel Covering Your Cart or GrillIsland Cabinets Charcoal GrillAsh Removal Cooking GratesLight Removal Light Bulb ReplacementLight Replacement AppendixTroubleshooting Problem Smell of gas is presentProblem Burner does not ignite Problem Burner tube is misaligned over the orificeProblem Yellow Flame Problem Plugged orificeProblem Misalignment of Igniter on Burner Problem FlashbackSwitching the regulator behind the grill Converting from LP to NGChanging the burner orifices Replace the infrared burner orificesReplace the side burner orifices Replace the main burner orificesInstalling and Replacing Infrared Burners Replacement CoversCal Flame Drop-Ins Cal Flame CartsWarranty Extent of WarrantyManufacturer Warranty Warranty PerformanceCustomer Service Warranty ExclusionsDisclaimers Legal RemediesLMS Customer Service Department Locating the product serial number