Cal Flame Barbecue Grills & Carts Changing the burner orifices, Replace the side burner orifices

Page 24

22 Appendix

Step 2: Changing the burner orifices

1.Replace the infrared burner orifices

a.Using a 13mm wrench, remove the orifice for the infrared burner.

b.Apply pipe compound to the fitting threads where you will place the new orifice.

c.Screw on the correct orifice for your grill until it is finger tight.

d.Tighten the orifice with the 13mm wrench.

e.If you have dual infrared burners, repeat the previous steps for the second burner.

f.Replace the back cover.

You will need:

13mm open end wrench

One #50 orifice (for single infrared burner)

Two #54 orifices (for dual infrared burners)

Pipe compound

2.Replace the side burner orifices

a.Remove the grate, burner cap and burner diffuser from the side burner.

b.Using a 7mm wrench, remove the orifice for the burner.

c.Apply a small amount of pipe compound to the orifice threads.

d.Screw in the orifice until it is finger tight.

e.Tighten the orifice with the 7mm wrench.

f.If you have dual side burners, repeat the previous steps for the second burner.

You will need:

7mm wrench, socket, or nut driver

One or two 1.75mm orifices (depending on your side burner)

Pipe compound

3.Replace the main burner orifices

a.Remove the grates, flame tamers, and drip tray from the grill.

b.Remove the cotter pins from the end of the burners. The cotter pins are accessible from underneath the grill in the back in the accessory cabinet.

c.Carefully remove the burner.

d.Using a 6mm socket or nut driver, remove the orifice for the burner.

e.Apply a small amount of pipe compound to the orifice threads.

f.Screw in the orifice until it is finger tight.

g.Tighten the orifice with the 6mm wrench.

h.Repeat the above steps for the remaining burners.

i.Replace the burners, cotter pins, flame tamers, drip tray, and grates.

You will need:

6mm socket or nut driver

Two to five 1.9mm orifices (depending on your grill

Pipe compound

4. Apply the sticker

After conversion has been completed, apply the enclosed sticker to the rating plate. The sticker reads “This unit has been converted from LP to NG.”

2009 Barbecue Grills and Carts

www.calspas.com

LTR20091038, Rev. A

Image 24
Contents LTR20091038, Rev. a 12/16/08 Installation / Assembly Using Your GrillCleaning and Maintenance AppendixPlacement and Location Set-UpWhat To Do If You Smell Gas OperationMaintenance and Repair Precautions Regarding ChildrenStorage CartsCabinet Cut-out Dimensions Model Number Description Width Depth HeightInstallation Assembly Leak Testing Procedure Gas Requirements and ConnectionCylinder Specification LP GasTank Requirements LP Gas Hook UpNatural Gas RequirementsConnection Installing the Transformer Installing Grills Barbecue Islands Installing the RotisserieInstalling Side Burners Using Your Grill Grill ControlsLighting the Grill Electronically Lighting the Grill and Infrared BurnersManually Lighting the Grill and Infrared Burners Basic Grill Operation Cooking with the RotisserieCooking with a Convection Grill Cooking with a Charcoal GrillLighting Instructions GrillingTurning on and off the Lights and Fan Drop-In Food WarmerGriddle Burners Drip PanCare of Stainless Steel Covering Your Cart or GrillIsland Cabinets Charcoal GrillAsh Removal Cooking GratesLight Bulb Replacement Light ReplacementLight Removal AppendixTroubleshooting Problem Smell of gas is presentProblem Burner does not ignite Problem Burner tube is misaligned over the orificeProblem Yellow Flame Problem Plugged orificeProblem Misalignment of Igniter on Burner Problem FlashbackSwitching the regulator behind the grill Converting from LP to NGChanging the burner orifices Replace the infrared burner orificesReplace the side burner orifices Replace the main burner orificesInstalling and Replacing Infrared Burners Replacement CoversCal Flame Drop-Ins Cal Flame CartsWarranty Extent of WarrantyManufacturer Warranty Warranty PerformanceCustomer Service Warranty ExclusionsDisclaimers Legal RemediesLMS Customer Service Department Locating the product serial number