Weber 5500 Main Burner Flame Pattern, Main Burner Cleaning Procedure, Replacing Main Burners

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Main Burner Flame Pattern

The Weber Gas Barbecue burners have been factory set for the correct air and gas mixture. The correct flame pattern is shown in Figure 10.

Burner inside

 

cooking box

Tips occasionally yellowish

e)Unlatch the Spider Stopper Guards and remove. Figure 13.

Flames

Light blue

Dark blue

Figure 13

Figure 10

If the flames do not appear to be uniform the length of the burner tube, follow the burner cleaning procedures.

Main Burner Cleaning Procedure

Turn off the gas supply. Remove the manifold. (See Section “Replacing the main burners”.)

Look inside each burner with a flashlight. Figure 11.

Figure 11

Clean the inside of the burners with a wire

(a straightened out coat hanger will work). Figure 12. Check and clean the air shutter opening at the ends of the burners. Check and clean the valve orifices at the base of the valves. Use a brass bristle brush to clean outside of burners. This is to make sure all the burner ports are fully open.

f)Use an adjustable wrench to remove the thermocouple from the FlameCheck valve.

g)Remove the manifold bracket and unscrew the two thumb screws that hold the manifold to the cooking box. Pull the manifold and valve assembly out of the burners and carefully set it down. Figure 14.

View from below and behind cooking box

Thumb screws

Figure 14

h)Slide the burner assembly out from under the guide screw and washer in the corners of the cooking box. Figure 15.

Guide screw

Figure 12

CAUTION: Do not enlarge the burner ports when cleaning.

Replacing Main Burners

a)Your Weber Gas Barbecue must be OFF and cool.

b)Turn gas OFF at source.

c)Remove control panel: take off the burner control knobs. Put your fingers under the edge of the control panel at the control panel push-in buttons and pull toward you. Lift off the control panel.

d)Use a 3/4 inch wrench to unscrew the flare nut on

the barbecue gas supply line from the manifold

fitting.42

Figure 15

) Lift and twist the burner assembly slightly, to separate the crossover tube from the burners. Figure 16. Remove the burners from the

cooking box. Crossover tube

Figure 16

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Contents Genesis 5500 Series LP GAS Units only Warranty Patents and Trademarks Contents General Instructions For Installation in CanadaGas supply testing StorageGeneral Specifications for Piping Typical natural gas supply installation to a wood deck Recommended concrete pad requirements MethodTypical base installation for a wood deck Assembly Check package contentsStep Page Page Check contents of hardware packs Page Finish base assembly Assemble baseLevel the base Continue frame assembly Assemble the frameComplete frame assembly Check the frame assemblyInsert bottom tubing plugs Secure frame assembly to anchored base Install left end panelInstall three back panels Install bottom accessory trays Install side burner locksAdd cooking box Install side burner Install manifold bracketConnect barbecue gas supply line to the natural gas supply Check that all burner valves are offInstall igniter Purge air from gas linesBARBECUE. Contact Weber-Stephen Customer Service Check for gas leaksInstall brace panel and right end panel Set notched accessory tray in placeInstall cooking grates Insert Flavorizer Bars Steam-N-Chips SmokerInstall left hand swing table Install right hand swing table Hinge rod View from rear of barbecue Install the bottom tray Install the lidSecure the side burner Install glass doors Complete accessory installationLighting To ExtinguishManual Lighting Cooking Side burner will only operate when the Front burner is litLighting the side burner Drippings and greasePeriodic Cleaning After a Period of NonuseUsing the Steam-N-Chips Smoker To use the Steam-N-Chips SmokerAnnual Maintenance General Maintenance Inspection and Cleaning of the Weber Spider Stopper GuardsWeber Spider Stopper Guards Main Burner Cleaning Procedure Main Burner Flame PatternReplacing Main Burners FlameCheck Safety System Crossover Ignition System OperationsCheck for gas leaks Burner does not light, or flame is low in High position Experiencing flare-upsProblem Check Cure Side burner does not light Side Burner TroubleshootingSide Burner Maintenance Flame is low in High position19-20 22-24 71-72 31 45 46 43 44 51 35 20 39 19 Parts List Final Word Thanks
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5500 specifications

The Weber 5500 is a standout grill in the realm of outdoor cooking, combining innovative technology with user-friendly features that cater to both novice grillers and seasoned barbecue aficionados. Its construction is robust, making it a reliable companion for outdoor gatherings, family cookouts, or even just a weekend dinner. The grill is designed to deliver exceptional performance while ensuring ease of use and maintenance.

One of the main features of the Weber 5500 is its powerful burners, which provide high heat output and even cooking across the entire grilling surface. With multiple stainless steel burners, users can achieve precise temperature control, making it easier to cook different types of food simultaneously. The ability to create distinct heat zones allows for versatile grilling methods such as direct searing or indirect cooking.

In addition to its efficient burners, the Weber 5500 boasts advanced ignition technology, ensuring a quick and reliable start-up every time. The electronic ignition system minimizes the hassle often associated with traditional match-light methods, making it safer and easier to begin grilling.

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Another noteworthy characteristic is the Weber 5500's built-in smoke box, which allows users to infuse their dishes with rich smoky flavors. This feature is perfect for those who enjoy the taste of smoked meats but may lack the space or equipment for a dedicated smoker.

Furthermore, the grill is designed with durability in mind. The high-quality materials used in its construction not only enhance its longevity but also ensure that it withstands the rigors of outdoor exposure. The rust-resistant finish promotes a clean and professional appearance, even after extended use.

The Weber 5500 also emphasizes safety, featuring heat-resistant handles and an integrated thermometer that enables users to monitor cooking temperatures without having to open the lid, thus preserving heat and preventing flare-ups.

In summary, the Weber 5500 is a powerful, versatile grill that incorporates modern technology, robust construction, and user-focused features. With its emphasis on performance, ease of use, and safety, it stands out as an essential tool for anyone looking to elevate their outdoor cooking experience. Whether for everyday meals or special occasions, the Weber 5500 consistently delivers results that impress.