Weber 520 owner manual Add cooking box

Page 11

Step 7

Add cooking box

You will need: frame assembly, cooking box assembly, work table spacer, 1/4-20 keps nut, 1/4-20 x 2 inch bolt, pliers and a 7/16 inch wrench.

Set the cooking box in the frame so the burner tubes are under the frame brace. Figure 6.

Burner tubes

Frame brace

Your Weber Gas Barbecue burner assembly has been factory assembled, pressure and flame tested. As a safety precaution we recommend you check the burner alignment:

a)Do the valves fit into the ends of the burners? Figure 8 (a).

b)Are the ends of the burners under the washers at the left rear and left front of the cooking box? The screws are only guides. Do not tighten. Figure 8 (b).

c)Are the wing nuts under the burner assembly hand tight? Do not tighten with pliers. Figure 8 (c).

If you answered YES to a, b and c, the burners are correctly aligned. If you answered NO, the burners are misaligned. Contact Weber-Stephen Customer Service. Do not use barbecue.

Guide screw

Figure 6

(b)

(a)

Slide the cooking box to the left within the frame. Put the washer on the bolt. Take the spacer bracket and hold it up to the frame making sure both tabs fit underneath the frame cross piece. Figure 7 (a). Insert the bolt through the center hole in the spacer bracket, frame and cooking box with the head of the bolt outside the spacer bracket. Figure 7 (b). Add keps nut. Figure 7. Tighten by holding the bolt with pliers while you tighten the nut with a wrench.

View from behind cooking box

 

Frame

(c)

 

cross piece

 

(a)

Figure 8

Wing nuts

 

Spacer bracket

(b)

Keps nut

Tab

Bolt

Nylon washer

Figure 7

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Contents Skyline LP GAS Units only MDANGER MWARNINGSWarranty Patents and Trademarks Contents Storage For Installation in CanadaGas supply testing General InstructionsStep AssemblyCheck package contents Check contents of hardware packs Assemble top frame Assemble wheel frameAdd front panel Continue frame assemblyInstall tubing plugs Add cooking box General Specifications for Piping Install manifold bracketInstall frame connector Install gas supplyTest connections Typical natural gas supply installation. FigureGas line piping Check that all burner valves are off Install igniterMWARNING Do not ignite burners while leak checking Check for gas leaksMCAUTION Do not line bottom tray with aluminum foil Install Flavorizer Bars and Cooking GratesInstall the bottom tray Add tool holders, control panel and burner control knobs Install LidComplete accessory installation To Extinguish LightingManual Lighting Preheating Periodic CleaningCooking Storage and/or NonuseInspection and Cleaning of the Weber Spider Stopper Guards Annual MaintenanceWeber Spider Stopper Guards General MaintenanceMain Burner Cleaning Procedure MCAUTION Do not enlarge the burner ports when cleaningTo reinstall the burners, reverse steps c through g Crossover Ignition System Operations MCAUTION Do not line the bottom tray with aluminum foil Burner does not light, or flame is low in High positionPage 12-13 Parts List Page Page Final Word Thanks