Weber 500 Series Install manifold bracket, Install frame connector, Install gas supply

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Step 8

Install manifold bracket

You will need: manifold bracket

Hook the bracket onto the manifold at approximately the center of the length of the manifold. Place your hand underneath the bracket. Lift the manifold, bracket and cooking box slightly and hook the tab of the bracket onto the frame brace. Figure 9.

Frame brace

Manifold bracket

 

Figure 9

Step 9

Install frame connector

You will need: frame connector, two 1/4-20 x 1 3/4 inch bolts, two nylon washers and a 7/16 inch wrench.

Slip a washer on a bolt and insert through the hole in the cross brace and into the end of the frame connector. Insert the other bolt and washer into the other end through the cross brace and into the frame connector. Hold the frame connector square and tighten the bolts. Figure 10.

Figure 10

Step 10

Install gas supply

General Specifications for Piping

Note - Contact your local municipality for building codes regulating outdoor gas barbecue installations. In absence of Local Codes, you must conform to the latest edition of ANSI Z223.1. WE RECOMMEND THAT THIS INSTALLATION BE DONE BY A PROFESSIONAL.

Some of the following are general requirements taken from ANSI Z223.1, for gas supply installations. Refer to ANSI Z223.1 latest edition for complete specifications.

This barbecue is designed to operate at 7 inches of water column pressure (.2526 psi).

A manual shut-off valve must be installed outdoors, immediately ahead of the quick disconnect.

An additional manual shut-off valve indoors should be

installed in the branch fuel line in an accessible location near the supply line.

The quick disconnect connects to a 3/8 inch NPT

thread from the gas source. The quick disconnect fitting is a hand-operated device that automatically shuts OFF the flow of gas from the source when the barbecue is disconnected.

The quick disconnect fitting can be installed

horizontally, or pointing downward. Installing the fitting with the open end pointing upward can result in collecting water and debris.

The dust covers (supplied plastic plugs) help keep the

open ends of the quick disconnect fitting clean while disconnected.

Pipe compound should be used which is resistant to the action of natural gas when connections are made.

The outdoor connector must be firmly attached to rigid, permanent construction.

mWARNING: Do not route the 12 foot hose under a deck. The hose must be visible.

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Contents Spirit 500 Series MDANGER MWARNINGS LP GAS Units onlyWarranty Patents and Trademarks Contents For Installation in Canada Gas supply testingGeneral Instructions StorageAssembly Check package contentsStep Check contents of hardware packs Assemble wheel frame Assemble top frameContinue frame assembly Install tubing plugsAdd front panel Add cooking box Install manifold bracket Install frame connectorInstall gas supply General Specifications for PipingTypical natural gas supply installation. Figure Gas line pipingTest connections Install igniter Check that all burner valves are off Connect flexible hose to manifoldCheck for gas leaks MWARNING Do not ignite burners while leak checkingInstall Flavorizer Bars and Cooking Grates Install the bottom trayAllowing grease to flow into the catch pan Install Lid Add tool holders, control panel and burner control knobsComplete accessory installation Lighting To ExtinguishManual Lighting Periodic Cleaning CookingStorage and/or Nonuse PreheatingAnnual Maintenance Inspection and Cleaning of the Weber Spider Stopper GuardsGeneral Maintenance MCAUTION Do not enlarge the burner ports when cleaningWeber Spider Stopper Guards Main Burner Flame PatternTo reinstall the burners, reverse steps c through g Crossover Ignition System Operations Conjunction with the smell of gas Burner does not light, or flame is low in HighPosition Page 11-12 Parts List Page Page Final Word Thanks
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