Panasonic CS-KS12NB41 Case of Compressor Malfunction, Procedure for Replacing Compressor

Page 65

11-5. In Case of Compressor Malfunction

CAUTION

Should the compressor malfunction, be sure to make the switch to a replacement compressor as quickly as possible.

Use only the tools indicated exclusively for R410A. See "11-3. Tools Specifically for R410A."

11-5-1. Procedure for Replacing Compressor

(1) Recovering refrigerant

Any remaining refrigerant inside the unit should not be released to the atmosphere, but recovered using the refrigerant recovery unit for R410A.

Do not reuse the recovered refrigerant, since it will contain impurities.

(1)Recover refrigerant

OK

(2) Replacing Compressor

Soon after removing seals of both discharge and suction tubes of the new compressor, replace it quickly.

(3) Checking for sealing

Use nitrogen gas for the pressurized gas, and never use a refrigerant other than R410A. Also do not use oxygen or any flammable gas.

(4) Evacuation

Use a solenoid valve-installed vacuum pump so that even if power is cut off in the middle of evacuation of air due to a power interruption, the valve will prevent the pump oil from flowing back.

The equipment may be damaged if moisture remains in the tubing, thus carry out the evacuation thoroughly.

When using a vacuum pump with exhaust air volume more than 0.883 cu.ft./min. and ultimate vacuum pressure rate of 50 micron Hg.

(2)Replace compressor

OK

(3)Check for sealing

OK

(4)Evacuation

OK

(5) Recharge

Standard time for evacuation

Length of tubing

Less than 33 ft. (10 m)

More than 33 ft. (10 m)

 

 

 

Evacuation time

More than 10 minutes

More than 15 minutes

 

 

 

65

Image 65
Contents DC Inverter Split System AIR Conditioner Safety Precautions Prohibit Table of Contents Checking Electrical Components Models CS-KS12NB41 & CZ-18BT1U + CU-KS12NK1A Operating RangeModels CS-KS18NB4UW & CZ-18BT1U + CU-KS18NKU Unit Specifications SpecificationsIndoor Unit Outdoor UnitDimensions & Weight Indoor Unit 208V Unit Dimensions Height Inch mm 12-5/16 Outdoor Unit CU-KS12NK1A CS-KS12NB41 & CZ-18BT1UCU-KS12NK1A Outdoor Unit CU-KS18NKUA 230V CU-KS18NKUA Indoor Unit Outdoor Unit CU-KS18NKUA 208V Indoor Unit Major Component SpecificationsIndoor Unit Body CS-KS12NB41 Indoor Unit Panel CZ-18BT1UCB-CS-KS18NB4U Indoor Unit Body CS-KS18NB4UWOutdoor Unit CU-KS18NKU Outdoor UnitControl Circuit Fuse 125V 25A Outdoor Unit CU-KS18NKUA Other Component Specifications Unit inch mm Dimensional DataUnit inch mm 852-0-0010-12600-0 CU-KS18NKUA Refrigerant Flow Diagram Refrigerant Flow DiagramIndoor unit Outdoor unit Indoor Unit CS-KS18NB4UW & CZ-18BT1U Outdoor Unit CU-KS18NKULow pressure performance chart Temperature ChartsOperating current performance chart Indoor discharge air performance chartTube Cooling Capacity Power Supply 115V Single Phase 60Hz Cooling CapacityCU-KS18NKU or CU-KS18NKUA Power Supply 230V Single Phase 60Hz Cooling CapacityCS-KS18NB4UW & CZ-18BT1U Cooling Capacity Low Ambient TC Total Cooling Capacity BTU/h Cooling Electrical CharacteristicsElectrical Data Outdoor Unit Complete Unit Fan Motor 8FA2-5250-46900-2 CS-KS12NB4118BT1U Outdoor Unit CU-KS12NK1A 8FA2-5251-12300-2 BLK Outdoor Unit CU-KS18NKU CU-KS18NKUAAddress Setting of the Remote Controller MaintenanceHow to Connect How to DisconnectRemove the air intake grill Disassembly ProcedureDisconnect the connectors in the control box Remove the ceiling panel Remove the power box and control box Remove the indoor air temperature sensorScrew Ground cable CN07 CN03 CN09 CN06 Remove the main body lower section Remove the heat exchanger sensor Remove the drain pump and float switchRemove the heat exchanger Remove the turbo fan and fan motorOperation Functions FunctionsEmergency operation PAM- controlLamp colors Timer backupProtective Functions Compressor discharge temperature controlFreeze prevention CT Peak current cut-off controlMethod of Self-Diagnostics Troubleshooting Before Calling for ServicePrecautions before Performing Inspection or Repair Indoor Unit Self-diagnostics LampsChecking the Indoor and Outdoor Units Using the TEST/T-RUN terminalsReplace the controller Replace the circuit board or the fuseOff Blinking Illuminated Serial Communication Error Identification ProcedureBefore the Operation Condition E01From the previous page a Condition E12 Indoor Fan Motor Trouble Diagnosis of Fan MotorOutdoor Fan Motor Electromagnetic interference Noise Malfunction and Electromagnetic InterferenceNoise malfunction Checking Electrical Components Power Supply CordMeasurement of Insulation Resistance Measurement of Insulation Resistance for Electrical PartsChecking Continuity of Fuse on PCB Assy Characteristics of New Refrigerant R410A Refrigerant R410A Special Precautions When Servicing UnitWhat is New Refrigerant R410A? CharacteristicsChecklist before Servicing Tools Specifically for R410A Tubing Installation ProceduresCase of Compressor Malfunction Procedure for Replacing CompressorTo prevent the composition Amount in the charging cylinder is less than 20%Example Recharging Case Refrigerant is LeakingWelding leaking points Charging Additional Refrigerant When Tubes are ExtendedRetro-Fitting Existing Systems Use of Existing Units

CZ-18BT1U + CU-KS18NKU, CZ-18BT1U + CU-KS12NK1A, CZ-18BT1U + CU-KS18NKUA, CS-KS18NB4UW, CS-KS12NB41 specifications

The Panasonic CZ-18BT1U indoor unit, when paired with the appropriate outdoor units like CU-KS18NKU, CU-KS18NKUA, CU-KS12NK1A, CS-KS18NB4UW, and CS-KS12NB41, offers a robust solution for maintaining optimal indoor climates. These units are designed for residential and commercial applications, ensuring reliable heating and cooling performance.

One of the standout features of the Panasonic CZ-18BT1U is its energy efficiency. This model boasts a high Seasonal Energy Efficiency Ratio (SEER), enabling users to enjoy a comfortable environment without incurring excessive energy costs. This is further complemented by advanced inverter technology, which allows for variable speed operation, adjusting the compressor activity based on the cooling or heating needs of the space. This feature not only enhances comfort but also minimizes energy consumption.

The outdoor unit options, CU-KS18NKU, CU-KS18NKUA, and CU-KS12NK1A, support this efficiency with high-performance compressors designed for reduced noise levels. They are built to withstand varied weather conditions, ensuring durability and longevity. The outdoor units also feature high-efficiency heat exchangers that improve thermal performance, enhancing overall system efficiency.

Noise reduction is a critical consideration in HVAC systems, and the Panasonic CS-KS18NB4UW and CS-KS12NB41 outdoor units are engineered with this in mind. They operate at low decibel levels, making them ideal for residential areas where noise can be a concern. Additionally, these units come equipped with a wide range of operational modes, such as cooling, heating, and dehumidification, providing users with year-round comfort.

Flexibility and installation convenience are enhanced by the compact design of both the indoor and outdoor units. This versatility allows for various placement options, making them suitable for different room layouts.

Moreover, these systems incorporate air purification technologies, which help to improve indoor air quality by filtering out pollutants. This feature is especially beneficial for users with allergies or respiratory conditions, ensuring a healthier living environment.

In summary, the Panasonic CZ-18BT1U paired with CU-KS18NKU, CU-KS18NKUA, CU-KS12NK1A, CS-KS18NB4UW, and CS-KS12NB41 units offer an efficient and quiet HVAC solution. With advanced technologies, energy-saving features, and health-oriented design, they are a smart investment for maintaining comfort and improving air quality in any indoor space.