Emerson Process Management 3051N manual Transmitter Test, Loop Test, Calibration

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Reference Manual

00809-0100-4808, Rev CA June 2008

Rosemount 3051N

Transmitter Test

HART Comm.

1, 2, 1, 1

 

 

The transmitter Self Test command initiates a more extensive diagnostics routine than that performed continuously by the transmitter. The transmitter test routine can quickly identify potential electronics problems. If the transmitter test detects a problem, messages to indicate the source of the problem are displayed on the communicator screen.

Loop Test

HART Comm.

1, 2, 2

 

 

CALIBRATION

The Loop Test command verifies the output of the transmitter, the integrity of the loop, and the operations of any recorders or similar devices installed in the loop. To initiate a loop test, perform the following procedure:

1.Connect a reference meter to the transmitter. To do so, either connect the meter to the test terminals on the transmitter terminal block, or shunt the power to the transmitter through the meter at some point in the loop.

2.From the ONLINE screen, select 1 Device Setup, 2 Diagnostics and Service, 2 Loop Test, to prepare to perform a loop test.

3.Select OK after you set the control loop to manual (see “Setting the loop to Manual”). The communicator displays the loop test menu.

4.Select a discreet milliamp level for the transmitter to output. At the

CHOOSE ANALOG OUTPUT prompt, select 1 4mA, 2 20mA, or select 3 other to manually input a value. IF you are performing a loop test to verify the output of a transmitter, THEN enter a value between 4 and 20 mA. IF you are performing a loop test to verify the transmitter alarm levels, THEN enter the milliamp value representing an alarm state (see Table 2-1).

5.Check the electrical current meter installed in the test loop to verify that it reads the value you commanded the transmitter to output. IF the readings match, THEN the transmitter and the loop are configured and functioning properly. IF the readings do not match, THEN you may have the current meter attached to the wrong loop, there may be a fault in the wiring or elsewhere in the loop, the transmitter may require an output trim, or the electrical current meter may be malfunctioning.

After completing the test procedure, the display returns to the loop test screen and allows you to choose another output value or to exit loop testing.

NOTE

If the HART Communicator is disconnected from the process loop or loses power prior to exiting loop testing, output will remain fixed at the loop test value.

Calibrating a smart transmitter is different from calibrating an analog transmitter. The one-step calibration process of an analog transmitter is done in three steps with a smart transmitter:

Rerange—sets the 4 and 20 mA points at the desired pressures;

Sensor Trim—Adjusts the position of the factory characterization curve to optimize the transmitter performance over a specified pressure range or to adjust for mounting effects

Analog Output Trim—Adjusts the analog output to match the plant standard or the control loop.

2-13

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Contents Reference Manual Page Rosemount 3051N Return of Material Old Changes from June 2006 to JuneChanges Rosemount 3051N Table of Contents Troubleshooting InstallationSpecifications Reference Data Appendix a OptionsHart Communicator Glossary Index Section Introduction Using this ManualRosemount 3051N Transmitter Functions Overview Safety MessagesTransmitter Alarm Level VerificationSecurity Physical Removal Local Zero and Span Local Keys Configuring Transmitter Alarm and Security Jumper ProcedureElectronics Board Setting the Loop to Manual Wiring Diagrams Bench Hook-up Wiring Diagrams Field Hook-up Check Output Review Configuration DataProcess Variables Basic Setup Sensor TemperatureSet Process Variable Units Set OutputRerange with a Communicator Only RerangeRerange with a Pressure Input Source and a Communicator Span and Zero Adjustment Buttons Diagnostics Service Detailed SetupLoop Test Transmitter TestCalibration Transmitter Bench Calibration Tasks Field Calibration Tasks Calibration Overview Configure the Analog Output ParametersURV Sensor TrimTypical Zero vs Non-zero-Based Application Illustrations Zero TrimDigital Trim Connection Drawing 4-20 mA Transmitters Full TrimRecall Factory Trim Recall Factory Trim- Sensor Trim Digital-to-Analog Trim Using Other ScaleRecall Factory Trim- Analog Output Analog Output TrimZero Effect HTc = URV + S URV Ps Rosemount 3051N Section Installation Rosemount 3051N Typical Installation Flowchart Special Draft Range Considerations General ConsiderationsMechanical Considerations 156 181 16 x 11/4 Bolts for Mounting to 54.1 Transmitter 120 127 66.8 Traditional Flange Option Code H2 Dimensional Drawing Mounting Rosemount 3051N GAS or Liquid Service GAS Service Steam Service Power Supply Process Connections Housing RotationElectrical Considerations Power Supply Load Limitations WiringGrounding the Transmitter Case Access Requirements Cover InstallationEnvironmental Considerations Troubleshooting Returning Rosemount Products and Materials Symptom Corrective ActionsSeismic Nuclear SpecificationsModel Range Code Hydrostatic Test Pressure Ambient Temperature Effect12 Performance SpecificationsReference Accuracy DriftOverpressure Effect Static Pressure Effect Power Supply Effect Load Effect Mounting Position EffectRange Code Overpressure Effect Range Code Static Pressure Zero Effect1Service Functional SpecificationsTemperature Limits OutputRange Minimum Span Upper URL Lower LRL Span and Zero, Zero Elevation, SuppressionRange Code Minimum Time Constant Tc Including Dead Time Td Pressure12 Maximum WorkingStatic Pressure Limits Overpressure Limits Burst PressurePhysical Specifications Materials of Construction Option Code Description Add Ordering Information Housing Material Conduit Entry Size Configuration InformationMounting Bracket Options Meters optionalDate  On Rosemount 3051N Exploded View with Coplanar Process Flange Rosemount 3051N Rosemount 3051N Section Options Overview Safety Messages LCD MeterCustom Meter Configuration Exploded View of the Rosemount 3051N with Optional LCD Meter Installing the MeterRosemount 3051N Error Diagnostic MessagesPress Limit Mounting Brackets OperationTransient Protection Terminal Block T1 Traditional Flange H2Transient Protection Terminal Block T1 Rosemount 3051N Appendix a Hart Communicator Introduction Safety MessagesRosemount 3051N Online Menu Function Hart Fast Key Sequence Connections and Hardware Figure A-3. Rosemount Hart terminal access doorFigure A-4. Bench Hook-up MA Transmitters Communicator Keys RosemountAction Keys Alphanumeric and Shift Keys Function KeysData Entry Fast Key Sequence Conventions Fast Key Sequence Example Fast Key SequencesMenus Functions Main MenuOnline Menu Touch Multifunction LED Alphanumeric KeysTouch Screen Multifunction LED Processing IndicationRosemount 3051N Fast Key Sequences Hot Key options Diagnostic MessagesMessage Description Rosemount 3051N Uploadvariable Rosemount 3051N Rosemount 3051N Glossary Smart Family Index 00809-0100-4808, Rev CA June Security Page ¢00809-0100-4801V¤

3051N specifications

The Emerson Process Management 3051N is a state-of-the-art pressure transmitter that exemplifies precision and reliability in process automation. Designed for a wide range of industrial applications, the 3051N is celebrated for its advanced features, innovative technologies, and robust construction, catering to the evolving needs of process industries.

One of the standout features of the 3051N is its exceptional accuracy. With a standard accuracy rating of ±0.075% of span, it ensures precise pressure measurements, critical for maintaining optimal process conditions. This high level of accuracy makes it suitable for applications in industries such as oil and gas, chemicals, and water treatment, where even minor deviations can lead to significant operational issues.

The 3051N employs Smart Pressure Technology, integrating digital communication capabilities with traditional analog systems. This technology allows for seamless interoperability with existing process control systems, providing users with vital data for diagnostics, calibration, and configuration via HART, FOUNDATION fieldbus, or Profibus protocols. These capabilities lead to enhanced process efficiency and reduced downtime due to effective predictive maintenance.

Another notable characteristic of this transmitter is its robust design. The 3051N is built to endure harsh industrial environments, with a rugged housing that is resistant to corrosive and hazardous conditions. Its wide operating temperature range, typically from -40°C to 85°C, coupled with various diaphragm materials, ensures that it can function effectively across diverse applications.

Moreover, the Emerson 3051N incorporates advanced predictive diagnostics, enabling users to monitor the health of the transmitter continuously. This feature alerts operators to potential issues before they escalate, facilitating proactive maintenance strategies that can significantly lower operational costs.

The flexible configuration options offered by the 3051N also enhance its usability. Users can select from a variety of pressure ranges, process connection types, and electrical connections, making it easy to customize the transmitter to fit specific application needs.

In conclusion, the Emerson Process Management 3051N pressure transmitter is a versatile and highly efficient device that integrates advanced technology with robust design and exceptional accuracy. Its ability to adapt to various industrial demands while providing predictive diagnostics makes it a preferred choice for professionals seeking reliability and precision in process management.