Sentry Industries Sentry 2.0 operating instructions Cone-Fire Features, Speed SPd, Pre-Heat Prht

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Low Fire Cones 022 - 011

This range includes decals, over-decorations, lusters, and golds. The firing can be fast. Good venting is important, because oils and other organics burn off. Do not close the lid from the vented position until all odor has disappeared.

Low Fire Cones 022 - 011 Firing Schedule

Segment

Rate Per Hour

Time in Segment

1

396°F/220°C

2 hours

 

 

 

2

108°F/60°C

1 hour

Firing time is about 3 to 5 hours, depending on the cone and speed.

Middle Fire Cones 010 - 01

Use this range for earthenware and commercial low-fire glazes. Glazes fired on bisque ware (ware that has already been fired) can be fired faster than the unfired greenware. In this cone range, slow firings can produce poor quality glazes.

In the following schedule, the firing is slowed during the silica phase change (1063°F/573°C).

Earthenware and clays that contain ball clays, talc, and ka- olin will burn off water, carbon, and sulfur. This reduces weight by 10%.

Cooling too fast can produce glaze pinholes, blisters, and craters. Unless cooling is slowed near 1063°F/573°C, a phys- ical change in the silica can cause the ware to crack. For this reason we recommend that you use Cone-Fire’s Slow Cooling option (see page 11).

We recommend a 10 - 20 minute hold when firing lead-free glazes.

Middle Fire Cones 010 - 01 Firing Schedule

Segment

Rate Per Hour

Time in Segment

1

324°F/180°C

2 hours, 30 minutes

 

 

 

2

153°F/85°C

35 minutes

 

 

 

3

180°F/100°C

2 hours, 40 minutes

 

 

 

4

108°F/60°C

1 hour, 30 minutes

Firing time is about 6 to 8 hours, depending on the cone and speed.

High Fire Cones 1 - 10

This is the firing range for porcelain and stoneware. These bodies fire nearly to vitrification and can shrink up to 16%. Water, carbon and sulfur burn out during the early stages and must be vented. The amount of oxygen in the kiln affects the color of the fired clay. The high fire schedule be- low slows down during the last 210°F/100°C to produce better density in the ware.

Typical porcelain clays are formulated from kaolin, feld- spars, silica and ball clays. Weight loss is 10 - 12% and shrinkage is as high as 20%. If overfired, porcelain may warp or blister. Cone-fire’s Hold option usually enhances porce- lain.

High Fire Cones 1 - 10 Firing Schedule

Segment

Rate Per Hour

Time in Segment

1

324°F/180°C

2 hours, 30 minutes

 

 

 

2

153°F/85°C

35 minutes

 

 

 

3

162°F/90°C

4 hours, 35 minutes

 

 

 

4

108°F/60°C

2 hours

Firing time is about 9 hours, 30 minutes to 11 hours, depending on the cone and speed.

Cone-Fire Features

Speed (SPd)

The Cone-Fire schedules shown on this page are stan- dard. When you select Medium speed in a Cone-Fire pro- gram, the kiln uses these standard firing schedules. When you select Fast (1), the standard schedule fires 20% faster. On Slow (3), it fires 20% slower.

You can also alter the firing speed even more under Speed (Spd) in Options. See page 17.

Pre-Heat (PRHT)

Moist greenware can explode during firing. This happens when the moisture in the clay turns to steam rapidly and can- not escape fast enough. The Sentry Pre-Heat feature dries the ware at low temperature before the moisture can turn to steam.

Pre-Heat is sometimes necessary when firing thick greenware, such as stoneware. It may also be necessary in humid weather, which inhibits drying. If possible, however, avoid using Pre-Heat to dry greenware. If the greenware feels damp or cool when you touch it to your cheek, dry it lon- ger before firing. Use a dehumidifier in humid weather. Drying greenware in the kiln tends to rust the kiln.

Note: During Pre-Heat, vent the lid. Otherwise the firebricks will absorb moisture, leading to rust be- hind the steel case. Moisture in the firebrick can also slow the firing to a crawl.

CAUTION: Venting the lid during Pre-Heat is so important that some ceramists use the extended vent position or even leave the lid open. If you do this, you must be near your kiln at the end of Pre-Heat to lower the lid.

Pre-Heat raises the temperature 60°F/33°C per hour to 200°F/93°C. Then it holds at 200°F/93°C for the time you specify. Pre-Heat works in Cone-Fire only. After Pre-Heat is finished, the kiln will automatically begin firing to the cone you have selected.

Note: At high altitude, water boils at a lower tem- perature. This may cause moisture in the ware to turn to steam even during Pre-Heat.

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Contents Multiple Zone Options Standard OptionsIntroduction Contents Room Temperature and Humidity SafetyThunder Storms and Power Surges Basic PointersDisplay Lights How to Get IdLE to DisplayFiring Completion Message Repeat FiringsKeys Enter/Start Cone Numbers Skip SegmentOptions Key Stop/Back KeyCone-Fire How to Position Cones on the ShelfPyrometric Witness Cones Firing SchedulesCone-Fire Features Speed SPdPre-Heat Prht Cone-Fire Programming Hold HOLdMirror Test Slow Cooling Cool When the Kiln Shuts Off Too SoonFor Kilns with AOP Outlet Wrong Thermocouple TypeDefinition of a Segment Ramp-HoldUser Programs User Ramp-Hold ProgrammingRate Firing a Stored User ProgramAOP Fan Segments for Controlled CoolingStarting a Firing in a Hot Kiln Glass Fusing Firing ScheduleGlass Slumping Firing Schedule Ceramic FiringsMultiple Zone Kilns Cone-Fire Options OptionsCone-Fire Speed Spd Cone Offset OfstGeneral Options Fan FANThermocouple Offset Tcos Thermocouple Type TC Selecting F or C CHGMaximum Temperature Sfty Temperature Deviation TedeElectronics Temperature Elec AOP Outlet AOPMultiple Zone Options Error Messages Non-Interrupting Error MessagesTerminating Error Messages Plog Error Codes How the Sentry Handles Power FailuresTCdE / Uneven Multiple Zone Temperatures TCR / Thermocouple Leads ReversedAppendix a Display Messages Diagnostic Test Failure Power FailureReset SafetyLow Fire Cones F SegmentCone Rate 1 Temp Rate 2 Temp Low Fire Cones C Appendix B Preset Standard Cone-Fire Schedules CUpgrading the DTC 100, 600, 800 & 1000 to the Sentry Appendix C Upgrading InstructionsPage 022 Cone Self-Supporting Cones Pre-Fire Number Color010 05 1/2Appendix E Sentry Ramp-Hold Shorthand InstructionsKiln is now firing. Use Program Review by pressing Appendix F Sentry Cone-Fire Shorthand ProgrammingKiln is now firing to the cone you selected

Sentry 2.0 specifications

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