Yale Series Y80 manual 12204A

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Figure 5-13. Upper Sheave Installed.

(Typical 3 and 5 Ton)

(3)Pass free end of rope thru bottom opening of hoist between floating limit rod and motor, and insert rope in anchor fitting at hoist frame. Be certain power is off before attempting to place rope in anchor fitting. With end fitting properly seated in anchor, replace bolt and lockwasher in end of socket. Two loops have now been formed for bottom block sheaves.

12204A

Figure 5-14. Hoist Reeving — Four Part Single.

(4)Place one sheave in each loop. Install one sheave with cable in bottom block, partially insert sheave pin to hold sheave in place. NOTE: Some blocks have spacer washers between sheaves. Be certain that washers are installed between sheaves, when shown on parts illustration. Install second sheave with cable into bottom block. Slide sheave pin through sheave. Replace key plates and bolts securing sheave pin.

(5)Replace sheave guard.

(6)Lubricate cable per paragraph 4-3. f. Reeving — 6 par t single.

See Figure 5-15 for diagram.

See Figure 9-13 for block parts.

With new rope installed on the drum as described in paragraph 5-9c single reeved above, proceed with rereeving following steps below:

(1)Grasp cable at a point one-third (approx. 14’0") the distance hanging below the rope drum and form a loop. Place one upper sheave in this loop. Slide upper sheave with cable into sheave pocket; partially insert sheave pin to hold sheave in place.

(2)Repeat (1) above and install second upper sheave with rope. Insert sheave pin and install key plates and bolts to secure sheave pin.

12205A

Figure 5-15. Hoist Reeving — Six Part Single.

(3)Pass free end of rope thru bottom opening of hoist between floating limit rod and motor and insert in rope anchor fitting at hoist frame. Be certain power is off before attempting to place rope in anchor fitting. With end fitting properly seated in anchor, replace bolt and lockwasher in end of socket. Three loops have now been formed for bottom block sheaves.

(4)Place sheave in each loop. Install one sheave with cable in bottom block; partially insert sheave pin to hold sheave in place. NOTE: Be certain that washers are installed between sheaves, as shown on parts illustration.

(5)Repeat step 4 for remaining bottom block sheaves. Install sheave pin through sheaves. Replace key plates and bolts securing sheave pin.

(6)Replace sheave guard.

(7)Lubricate cable per paragraph 4-3. g. Reeving — 2 par t double.

See Figure 5-17 for diagram.

See Figure 9-12 for block parts.

With new rope installed on the drum as described in paragraph 5-9c double reeved above, proceed with rereeving following steps below:

(1)Form loops in the two ropes coming from rope drum. Place these loops into bottom block pockets and slide pipe or rod through sheave pin holes. Note position of ropes passing limit stop bar.

(2)Partially insert upper block sheave pin in opening and install one spacer washer. Raise remaining rope up to hoist, form a loop and place upper sheave in this loop.

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Contents Including Rated Loads 1/2 Thru 5 TonsForeword IndexSection II Installation Section I General DescriptionPRE-OPERATION Checks Limit Stop Mechanism Being Tripped By Lower Block Section III Operation Operating PrecautionsPush Button Operation Section IV Lubrication Lubricate Upper Sheave and Lower Block AssemblyLubricate Limit Stop Lever Section Inspection and Preventive Maintenance Inspect Lower Block Inspect Upper Block and Hoist SuspensionInspection Schedule and Maintenance Report Time Interval Inspection or Maintenance Inspect Mechanical Load BRAKE, GearingRemoving Intermediate Gear Pinion Assembly Inspect Rope Drum and Shaft Rope INSPECTION, Maintenance and Replacement Rope ReevingTurn OFF Power to Hoist 12204A Testing Hoist and Overload Clutch Optional Do not lift more than rated load except for test purposes Section Vl Trouble Shooting Probable Cause Remedy Section Vl Trouble Shooting Probable Cause Remedy Section Vll Adjustments Section IX Parts List Section Viii Wiring DiagramsIndex of Exploded View Parts Illustrations Part Qty Number Description Part Qty Number Description Req’d †Recommended spares 11456LC Gearing and Load Brake Parts. Cont’d 12756H Kit Description Part Number Reference Numbers Included Hoist Motor Brake Early Version Hoist Motor Brake. Cont’d Qty Req’d 11460 12748A Not available separately. Order Push Button Station 12721A Push Button Station and Conductor Cable Assembly. Cont’d 12721 10. Push Button Station and Conductor Cable Assembly. Cont’d 11. Lower Block Assembly Two Parts Rope, Single Reeved 12. Lower Block Assembly-Two Parts Double Reeved Quantity Required 14. Screw-Type Limit Switch Parts Warranty