Yale Series Y80 manual Section Vl Trouble Shooting Probable Cause Remedy

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SECTION Vl - TROUBLE SHOOTING (Continued)

 

Trouble

Probable Cause

Remedy

6-5. Hoist Will Not Lift Rated

a. Low voltage

a. See that power supply current is same voltage

 

Load.

 

Iisted on motor data plate. Check hoist motor

 

 

 

connections. Check size of power supply lines.

 

 

b. Overload Clutch not properly

b. See Section VII, paragraph 7-5.

 

 

adjusted.

 

 

 

 

 

6-6.

Hoist Motor Overheats.

a. Excessive load.

a. Reduce loading to rated load of hoist, shown on

 

 

 

nameplate.

 

 

b. Excessive duty-cycle.

b. Reduce frequency of lifts or amount of jogging.

 

 

c. Wrong voltage or frequency.

c. Check current rating on motor data plate against

 

 

 

power supply. Check hoist motor connections.

 

 

d. Defective motor or worn bear-

d. Disassemble hoist and inspect for defective, worn

 

 

ings in hoist frame.

or damaged parts.

 

 

e. Overload Clutch slipping without

e. See Section VII, paragraph 7-5.

 

 

lifting load.

 

 

 

 

 

6-7.

Load Drifts Excessively

a. Excessive load.

a. Reduce loading to rated load, as shown on

 

When Hoist Is Stopped.

 

nameplate.

 

 

b. Motor brake not holding.

b. With No Load, check hoist for drift. If drifting is

 

 

 

excessive, inspect motor brake (Section V,

 

 

 

paragraph 5-5) and adjust as outlined in Section

 

 

 

VII, paragraph 7-2.

 

 

c. Load brake not holding.

c. (1) After determining that the motor brake is working

 

 

 

properly, attach rated load to hook and operate

 

 

 

hoist. If the load accelerates during lowering, the

 

 

 

load brake is not functioning properly. See Section

 

 

 

V, paragraph 5-6 for replacing worn or damaged

 

 

 

parts.

 

 

 

(2) If load brake checks O.K., magnetic motor brake

 

 

 

needs adjustment (see b. above).

 

 

 

 

6-8.

Hoist Operates

a. Collectors make poor contact.

a. Check collectors for free movement of spring arm,

 

Intermittently

 

weak spring or electrical connections.

 

 

b. Loose connections.

b. Check all wiring for loose connections.

 

 

 

 

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Contents Including Rated Loads 1/2 Thru 5 TonsForeword IndexSection II Installation Section I General DescriptionPRE-OPERATION Checks Limit Stop Mechanism Being Tripped By Lower Block Push Button Operation Operating PrecautionsSection III Operation Lubricate Limit Stop Lever Lubricate Upper Sheave and Lower Block AssemblySection IV Lubrication Section Inspection and Preventive Maintenance Inspect Lower Block Inspect Upper Block and Hoist SuspensionInspection Schedule and Maintenance Report Time Interval Inspection or Maintenance Inspect Mechanical Load BRAKE, GearingRemoving Intermediate Gear Pinion Assembly Inspect Rope Drum and Shaft Rope INSPECTION, Maintenance and Replacement Rope ReevingTurn OFF Power to Hoist 12204A Testing Hoist and Overload Clutch Optional Do not lift more than rated load except for test purposes Section Vl Trouble Shooting Probable Cause Remedy Section Vl Trouble Shooting Probable Cause Remedy Section Vll Adjustments Index of Exploded View Parts Illustrations Section Viii Wiring DiagramsSection IX Parts List Part Qty Number Description Part Qty Number Description Req’d †Recommended spares 11456LC Gearing and Load Brake Parts. Cont’d 12756H Kit Description Part Number Reference Numbers Included Hoist Motor Brake Early Version Hoist Motor Brake. Cont’d Qty Req’d 11460 12748A Not available separately. Order Push Button Station 12721A Push Button Station and Conductor Cable Assembly. Cont’d 12721 10. Push Button Station and Conductor Cable Assembly. Cont’d 11. Lower Block Assembly Two Parts Rope, Single Reeved 12. Lower Block Assembly-Two Parts Double Reeved Quantity Required 14. Screw-Type Limit Switch Parts Warranty