Yale Series Y80 manual Inspection Schedule and Maintenance Report

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INSPECTION SCHEDULE AND MAINTENANCE REPORT

HOIST SERIAL NO. (MFGRS) _______________________

CUSTOMER CRANE IDENTITY NO. _______________________

RATED LOAD _________________

LOCATION IN PLANT __________________________________

TYPE ________________________

THIS INSPECTION IS MONTHLY o

ANNUAL o

VOLTAGE _____________________

SEMI-ANNUAL o

 

 

INSPECTED BY: ________________

DATE _____________

COMPONENT, UNIT OR PART

and location

LOCATION

COMPONENT,

 

 

UNIT OR

 

PART

 

Motor

 

Motor Brake

 

Mechanical Load Brake

 

Overload Clutch

 

Couplings

HOIST

Gears, Shafts & Bearings

Upper Block

 

 

Lower Block

 

Hook & Throat Opening

 

Hoist Rope

 

Rope Drum

 

Guards

CONTROL ORSTATION BUTTONPUSH

Limit Switch

Pushbutton

 

 

Wiring

 

Motor

 

Brake (when so equipped)

 

Couplings

TROLLEY

Gears, Shafts & Bearings

Frame

 

 

Wheels

 

Bumpers

 

Guards

 

Conductors

 

Collectors

RESISTORS

Hoist

Trolley

 

RUNWAYS

Monorail Joints

Monorail

 

 

Main Conductors

 

Main Collectors

 

General Condition

MISC.

Load Attachment Chains

Rope Slings & Connections

 

 

Change Gearcase Lub.

 

Grounding Faults

 

*

 

 

 

CONDITION

 

 

Recom-

 

 

 

 

mended

(Check column best indicating condition when

Inspection

part or unit is inspected. Use note column to

Interval

 

the right if condition is not listed below.)

 

MONTHLY

SEMI-ANNUAL

ANNUAL

GOOD

ADJUSTMENT REQUIRED

REPAIR REQUIRED (Loose Parts or Wires)

REPLACEMENT REQUIRED (Worn or Damaged)

LUBRICATION REQUIRED (Low Oil or Grease, Rust or Corrosion)

CLEANING OR PAINTING REQUIRED

X

CORRECTIVE ACTION

NOTES

(Indicate corrective action taken during inspection and note date. For corrective action to be done after inspection, a designated person must determine that the existing deficiency does not constitute a safety hazard before allowing unit to operate. When corrective action is completed, describe and note date in this column.)

DATE

Record Hook Throat Opening

* See text for DAILY & WEEKLY REQUIREMENTS.

SIGNED & DATED REPORT REQUIRED – OSHA.

 

INSPECTION INTERVAL.

X MAGNETIC PARTICLE OR EQUIVALENT EXAMINATION REQUIRED.

 

Typical Inspection Schedule and Maintenance Report form.

 

 

User must adjust inspection interval and components to suit his individual conditions and usage.

12375B

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Contents Including Rated Loads 1/2 Thru 5 TonsForeword IndexSection II Installation Section I General DescriptionPRE-OPERATION Checks Limit Stop Mechanism Being Tripped By Lower Block Section III Operation Operating PrecautionsPush Button Operation Section IV Lubrication Lubricate Upper Sheave and Lower Block Assembly Lubricate Limit Stop Lever Section Inspection and Preventive Maintenance Inspect Lower Block Inspect Upper Block and Hoist SuspensionInspection Schedule and Maintenance Report Time Interval Inspection or Maintenance Inspect Mechanical Load BRAKE, GearingRemoving Intermediate Gear Pinion Assembly Inspect Rope Drum and Shaft Rope INSPECTION, Maintenance and Replacement Rope ReevingTurn OFF Power to Hoist 12204A Testing Hoist and Overload Clutch Optional Do not lift more than rated load except for test purposes Section Vl Trouble Shooting Probable Cause Remedy Section Vl Trouble Shooting Probable Cause Remedy Section Vll Adjustments Section IX Parts List Section Viii Wiring DiagramsIndex of Exploded View Parts Illustrations Part Qty Number Description Part Qty Number Description Req’d †Recommended spares 11456LC Gearing and Load Brake Parts. Cont’d 12756H Kit Description Part Number Reference Numbers Included Hoist Motor Brake Early Version Hoist Motor Brake. Cont’d Qty Req’d 11460 12748A Not available separately. Order Push Button Station 12721A Push Button Station and Conductor Cable Assembly. Cont’d 12721 10. Push Button Station and Conductor Cable Assembly. Cont’d 11. Lower Block Assembly Two Parts Rope, Single Reeved 12. Lower Block Assembly-Two Parts Double Reeved Quantity Required 14. Screw-Type Limit Switch Parts Warranty