Yale Series Y80 manual Section Vl Trouble Shooting Probable Cause Remedy

Page 19

SECTION Vl - TROUBLE SHOOTING

 

Trouble

Probable Cause

 

Remedy

 

6-1.

Hoist Will Not Operate.

a. No power to hoist.

 

a. Check switches, circuit breakers or fuses and

 

 

 

 

 

 

connections in power supply lines. Check power

 

 

 

 

 

 

collectors.

 

 

 

b. Wrong voltage.

 

b. Check voltage required on motor data plate

 

 

 

 

 

 

against power supply.

 

 

 

c. Loose or

broken

wire

c. Shut off power supply, remove electrical cover on

 

 

 

connections

in hoist electrical

hoist and check wiring connections. Also check

 

 

 

system.

 

 

connections in push button station and limit

 

 

 

 

 

 

switches.

 

 

 

d. Contactor

assembly

not

d. See that necessary jumper wires are properly

 

 

 

functioning.

 

 

installed. Verify that the contactor armatures are

 

 

 

 

 

 

free to move. If binding occurs, replace contactor.

 

 

 

 

 

 

Check for burned out contactor coils.

 

 

 

e. No control voltage.

 

e. Check transformer fuse. If blown, check for

 

 

 

 

 

 

grounding and/or shorts in the push button station.

 

 

 

 

 

 

Check the transformer coil for signs of

 

 

 

 

 

 

overheating. Replace transformer if burned out.

 

 

 

 

 

 

Verify the transformer secondary is the same

 

 

 

 

 

 

voltage as the coils to which it is connected.

 

 

 

f. Motor burned out.

 

f. Replace motor. Check input power supply. Check

 

 

 

 

 

 

hoist motor connections.

 

 

 

 

 

 

6-2.

Hook Moves in Wrong

a. Reverse phasing on three-

a. Interchange any two power supply line leads.

 

 

Direction.

phase hoists.

 

Refer to Section II, paragraph 2-4 b.

 

 

 

b. Hoist wired wrong.

 

b. Check wiring connections with appropriate wiring

 

 

 

 

 

 

diagram.

 

 

 

 

 

 

6-3.

Hook Will Raise But

a. Lower electrical circuit open.

a. Check for loose connections. See that necessary

 

Not Lower.

 

 

 

jumper wires are properly installed on contactor.

 

 

 

b. Contactor

assembly

not

b. See that necessary jumper wires are properly

 

 

 

functioning.

 

 

installed. Verify that the contactor armatures are

 

 

 

 

 

 

free to move. If binding occurs, replace contactor.

 

 

 

 

 

 

Check for burned out contactor coils.

 

 

 

c. Down, push button inoperative. c. Check push button contacts and wires.

 

6-4. Hook Will Lower But

a. Excessive load.

a. Reduce loading to rated load of hoist, as shown

Not Raise.

 

on nameplate.

 

b. Hoist electrical circuit open.

b. Check for loose connections. See that necessary

 

 

jumper wires are properly installed on contactor.

 

 

Check limit switch mounting and connections.

 

c. Contactor assembly not

c. See that necessary jumper wires are properly

 

functioning.

installed. Verify that the contactor armatures are

 

 

free to move. If binding occurs, replace contactor.

 

 

Check for burned out contactor coils.

d. Up, push button inoperative.

d. Check push button contacts and wires.

Page 19

Image 19
Contents Rated Loads 1/2 Thru 5 Tons IncludingIndex ForewordSection I General Description Section II InstallationPRE-OPERATION Checks Limit Stop Mechanism Being Tripped By Lower Block Section III Operation Operating PrecautionsPush Button Operation Section IV Lubrication Lubricate Upper Sheave and Lower Block AssemblyLubricate Limit Stop Lever Section Inspection and Preventive Maintenance Inspect Upper Block and Hoist Suspension Inspect Lower BlockInspection Schedule and Maintenance Report Inspect Mechanical Load BRAKE, Gearing Time Interval Inspection or MaintenanceRemoving Intermediate Gear Pinion Assembly Inspect Rope Drum and Shaft Rope Reeving Rope INSPECTION, Maintenance and ReplacementTurn OFF Power to Hoist 12204A Testing Hoist and Overload Clutch Optional Do not lift more than rated load except for test purposes Section Vl Trouble Shooting Probable Cause Remedy Section Vl Trouble Shooting Probable Cause Remedy Section Vll Adjustments Section IX Parts List Section Viii Wiring DiagramsIndex of Exploded View Parts Illustrations Part Qty Number Description Part Qty Number Description Req’d †Recommended spares 11456LC Gearing and Load Brake Parts. Cont’d 12756H Kit Description Part Number Reference Numbers Included Hoist Motor Brake Early Version Hoist Motor Brake. Cont’d Qty Req’d 11460 12748A Not available separately. Order Push Button Station 12721A Push Button Station and Conductor Cable Assembly. Cont’d 12721 10. Push Button Station and Conductor Cable Assembly. Cont’d 11. Lower Block Assembly Two Parts Rope, Single Reeved 12. Lower Block Assembly-Two Parts Double Reeved Quantity Required 14. Screw-Type Limit Switch Parts Warranty