Yale Series Y80 manual Part Qty Number Description

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11455C

Figure 9-1. Frame, Gearcase and External Parts.

Ref.	Part		Qty.
No.	Number	Description	Req’d

1	800-197	Plug — Oil Level	2
2	800-192	Cover & Bearing Assembly — Gearcase	1
3	800-105	Dowel	2
4†	800-106	Gasket — Gearcase	1
5	800-107	Gearcase & Bearing Assembly	1
6		Drum & Hub Assembly (Double Reeved Models)	1
		1/2 & 1 Ton (3/6" Dia. Rope)
	800-109	18' Lift
	800-111	34' Lift
	800-2100	47' Lift
		2 Ton (1/4" Dia. Rope)
	800-108	14' Lift
	800-110	25' Lift
	800-2101	36' Lift
7		Drum & Hub Assembly (Single Reeved Models)	1
		1/2 & 1 Ton (1/4" Dia. Rope)
	800-113	25' Lift
	800-115	50' Lift
		2 Ton (5/16" Dia. Rope)
	800-112	20' Lift
	800-114	40' Lift
		3 Ton (5/16" Dia. Rope)
	800-2102	30' Lift
	800-2103	45' Lift
		5 Ton (5/16" Dia. Rope)
	800-2104	20' Lift
	800-2105	30' Lift

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Contents Rated Loads 1/2 Thru 5 Tons IncludingIndex ForewordSection I General Description Section II InstallationPRE-OPERATION Checks Limit Stop Mechanism Being Tripped By Lower Block Push Button Operation Operating PrecautionsSection III Operation Lubricate Limit Stop Lever Lubricate Upper Sheave and Lower Block AssemblySection IV Lubrication Section Inspection and Preventive Maintenance Inspect Upper Block and Hoist Suspension Inspect Lower BlockInspection Schedule and Maintenance Report Inspect Mechanical Load BRAKE, Gearing Time Interval Inspection or MaintenanceRemoving Intermediate Gear Pinion Assembly Inspect Rope Drum and Shaft Rope Reeving Rope INSPECTION, Maintenance and ReplacementTurn OFF Power to Hoist 12204A Testing Hoist and Overload Clutch Optional Do not lift more than rated load except for test purposes Section Vl Trouble Shooting Probable Cause Remedy Section Vl Trouble Shooting Probable Cause Remedy Section Vll Adjustments Index of Exploded View Parts Illustrations Section Viii Wiring DiagramsSection IX Parts List Part Qty Number Description Part Qty Number Description Req’d †Recommended spares 11456LC Gearing and Load Brake Parts. Cont’d 12756H Kit Description Part Number Reference Numbers Included Hoist Motor Brake Early Version Hoist Motor Brake. Cont’d Qty Req’d 11460 12748A Not available separately. Order Push Button Station 12721A Push Button Station and Conductor Cable Assembly. Cont’d 12721 10. Push Button Station and Conductor Cable Assembly. Cont’d 11. Lower Block Assembly Two Parts Rope, Single Reeved 12. Lower Block Assembly-Two Parts Double Reeved Quantity Required 14. Screw-Type Limit Switch Parts Warranty