Siemens SIMATIC PCS 7 brochure For industrial PCs, Prevention of potential failures

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© Siemens AG 2011

Monitoring and diagnostics

for industrial PCs

SIMATIC IPCs are rugged industrial PCs for professional au- tomation solutions in 24-h operation. Because of their high system availability, in PCS 7 systems they are often used, for example, as operator or Maintenance Station or also as engineering station or OPC server.

The SIMATIC IPC DiagMonitor monitoring and signaling soft- ware recognizes possible hardware and software faults at an early point in time, and provides corresponding messages for the Maintenance Station. In connection with several SIMATIC IPCs, client/server network architectures can be set up via LAN and can centrally monitor all SIMATIC IPCs in plant facilities using DiagMonitor. The integrated webserver lets you view and manage data via an internet browser. Efficient service structures can be established by integrating automated com- munication paths, e.g. by means of Ethernet, e-mail, or text messages (phone).

DiagMonitor supplements the operating data of the monito- red PCs with text messages, transmits them via the SNMP OPC server and outputs them in the associated asset management view.

The "Monitoring 1" view indicates the number of operating hours of the SIMATIC IPC and the interior unit temperature at different measurement points in the device, e.g. at the processor and at the motherboard.

In two additional views the speeds of the fans are output or diagnostic data and information on the status of the drives is displayed. It is then possible, for example, for the user to replace hard disks as a preventive measure before a loss of data occurs (preventive maintenance).

(www.siemens.com/diagmonitor)

Operating hours and device internal temperatures in Monitoring 1 view

In addition, the user is warned in good time of fan or hard disk failures (preventive maintenance). In the event of an alarm, the DiagMonitor can also start autonomous programs such as spe- cial PC tools or user-specific applications for individual response to alarms.

Prevention of potential failures

Diagnostics and signaling functions for PC temperature, fan, drives, system status (watchdog)

Operating hours counter for preventive maintenance;

Recording and evaluation of operating data

Integral log function, comprehensive text messages and online help in German and English.

Possibilities for minimizing PC downtimes:

Product Equipment Data is an online service tool for simple and quick information about the equipment configuration in the delivery condition. The information also supports the procurement of spare parts (www.siemens.com/ped).

The after-sales information system for SIMATIC IPC/PG of- fers product and contact information on the Internet in one central location (www.siemens.com/asis).

Monitoring

Signaling

Alerting

Visaulization

Operating and

recording

 

 

 

 

 

 

 

 

 

PC hardware functions

Interior unit tempera- ture

Device fan

Drive state

System states

Runtime meter

Overshoot/undershoot of permissible operating temperature

Fan failure/fault

Drive problems

Program interruption following a watchdog timeout

Maintenance intervals (freely selectable)

LAN

Text message to mobile phone

E-mail to alert designa- ted person

OPC and/or SNMP to user software

Diagnostic LEDs on each unit

Local on own monitor

Via LAN on the central server

Graphic display of mea- sured data

Web server

SIMATIC Maintenance Station

Activates reset (watchdog)

Runs programs automatically (batch/executable files)

Records events (log file)

The SIMATIC IPC DiagMonitor supports fast detection and efficient avoidance of potential system failures

Monitoring and diagnostics 13

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Contents Maintenance System Maintenance strategies Increase in productivity through intelligent maintenanceBenefits of intelligent maintenance IntroductionContents Maintenance personnel Plant Asset Management as a maintenance taskGeneral information Different demand for information at the plantBenefits of Plant Asset Management Asset management in productionPlant Asset Management with Simatic PCS Intelligent maintenance in process engineeringOptimizing instead of repairing Integrated plant and cross-system maintenanceSimatic PCS 7 Maintenance Station More productivity with Totally Integrated AutomationVisualization of information for maintenance Monitoring and diagnostics of mechanical components Maintenance Station User interface for maintenancePump monitoring with the block PumpMon Valve monitoring with the block ValveMon Design of a Maintenance Station Standard diagnostics functions Configuring a Maintenance Station Visualization in the Maintenance StationMaintenance Symbol displays and component faceplatesIdentification MessagesPM-MAINT intelligent maintenance management Alarm Control Center alarm management systemMaintenance planning Archiving of maintenance dataMonitoring and diagnostics Monitoring Signaling Alerting Visaulization OperatingFor industrial PCs Prevention of potential failuresMonitoring of PROFINET/Industrial Ethernet Monitoring and diagnostics of networksNetwork components Network managementMonitoring of Profibus Benefits of network monitoring and diagnosticsDiagnosis of optical Profibus links with OLM Sitrans TH300 the Hart device Temperature measurementSitrans TH400 for Profibus PA Sitrans TW for rail mountingFlow measurement ΜS/cm guaranteedSitrans Probe LR, pulse radar Level measurementCalomat 6/62 Gas analyzersProcess gas chromatography Remote serviceMaxum edition MicroSAMSitrans VP300 Monitoring and diagnostics for positioners and valvesMonitoring and diagnostics of 24 V load feeders Ground fault or insulation detection TemperatureContact erosion Number of starts, breaking currentMonitoring and diagnostics Diagnostics of drives Monitoring and diagnostics of drive componentsStatus assessment of high-voltage machines Schematic flow of information using example of a mixer drive Benefits Get more information