Siemens SIMATIC PCS 7 brochure Schematic flow of information using example of a mixer drive

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© Siemens AG 2011

Using the example of a mixer drive, the maintenance with Drive ES PCS 7 is represented: In time, the material to be mixed starts setting in the agitator. Until now, the agitator was clea- ned at planned, regular intervals to guarantee its availability. With the aid of new functions in the Maintenance Station, the cleaning can in future be performed as and when required.

The frequency converter offers the option of load torque mo- nitoring and the type of reaction when the limit is exceeded. Within the load limits, the mixer works without any problem. With regard to the mixer, it is known that the degree of pollu- tion has an indirect effect on the torque characteristics of the frequency converter. On exceeding the limit, an alarm is re- ported to the controller.

From this alarm of the converter, Drive ES PCS 7 generates a corresponding maintenance display for the Maintenance Sta- tion. Now the cleaning of the mixer can be performed on the basis of need.

Additionally it is possible to record the frequency of cleaning demands and to deduce process optimizations or anticipatory maintenance scenarios.

Thus, maintenance can as well be optimized for moving de- vices and availability and efficiency of the plant can be increa- sed.

e.g. initiate cleaning of the mixer

Maintenance Station

Industrial Ethernet

Drive ES PCS 7

 

Message to

 

Maintenance Station

Load torque monitoring

 

PROFIBUS

Mixer drive generates signal in case of

limit violation

This gives an idea of, for instance,

the degree of pollution of the mixer

G_ST80_XX_00417

Schematic flow of information using example of a mixer drive

26Monitoring and diagnostics

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Contents Maintenance System Benefits of intelligent maintenance Increase in productivity through intelligent maintenanceMaintenance strategies IntroductionContents General information Plant Asset Management as a maintenance taskMaintenance personnel Different demand for information at the plantAsset management in production Benefits of Plant Asset ManagementIntelligent maintenance in process engineering Plant Asset Management with Simatic PCSSimatic PCS 7 Maintenance Station Integrated plant and cross-system maintenanceOptimizing instead of repairing More productivity with Totally Integrated AutomationVisualization of information for maintenance Pump monitoring with the block PumpMon Maintenance Station User interface for maintenanceMonitoring and diagnostics of mechanical components Valve monitoring with the block ValveMonConfiguring a Maintenance Station Standard diagnostics functionsDesign of a Maintenance Station Visualization in the Maintenance StationIdentification Symbol displays and component faceplatesMaintenance MessagesMaintenance planning Alarm Control Center alarm management systemPM-MAINT intelligent maintenance management Archiving of maintenance dataFor industrial PCs Monitoring Signaling Alerting Visaulization OperatingMonitoring and diagnostics Prevention of potential failuresNetwork components Monitoring and diagnostics of networksMonitoring of PROFINET/Industrial Ethernet Network managementDiagnosis of optical Profibus links with OLM Benefits of network monitoring and diagnosticsMonitoring of Profibus Sitrans TH400 for Profibus PA Temperature measurementSitrans TH300 the Hart device Sitrans TW for rail mountingΜS/cm guaranteed Flow measurementLevel measurement Sitrans Probe LR, pulse radarGas analyzers Calomat 6/62Maxum edition Remote serviceProcess gas chromatography MicroSAMMonitoring and diagnostics for positioners and valves Sitrans VP300Monitoring and diagnostics of 24 V load feeders Contact erosion TemperatureGround fault or insulation detection Number of starts, breaking currentMonitoring and diagnostics Status assessment of high-voltage machines Monitoring and diagnostics of drive componentsDiagnostics of drives Schematic flow of information using example of a mixer drive Benefits Get more information