Siemens SIMATIC PCS 7 brochure Monitoring and diagnostics of 24 V load feeders

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© Siemens AG 2011

Monitoring and diagnostics of 24 V load feeders

In the process industry, automation components are generally powered with 24 V DC. With the SITOP PSE 200U selectivity module, any 24 V load is reliably monitored for overload and short circuit and in the event of faults it is switched off.

A selectivity module monitors up to 4 load feeders which can also be connected in sequence following defined periods in order to offload the power supply. Monitoring currents are ad- justable between 0.5 to 3 A and 3 to 10 A. The electronic sys- tem allow short current spikes such as making current swit- ching spikes, but longer-lasting overloads or short circuits are switched off.

If one of the four outputs is switched off, a sum signaling con- tact is activated and can be evaluated by the higher-level au- tomation system. The service technician recognizes on site which 24-V feeder is concerned, since each output has a mul- ti-color LED to indicate the current operating status. Besides fast error detection and localization, this leads to a reduction of downtimes.

SITOP PSE200U selectivity module

Monitoring and diagnostics of wear in the motor and its vicinity

In the vicinity of motors, there are a number of wear fields: the power distribution, the motor feeder or converter, the motor itself, the supply lines, and the machine that the motor drives. For the user it is of great benefit if routine (visual) inspections by the servicing personnel, e.g. in order to determine the con- dition of the main contacts of contactors, can be omitted and the device can diagnose its own condition.

Condition monitoring records the wear with the aid of measu- red values which can be used to determine the condition of the affected components. Thus, depending on this condition, it is possible to determine the optimal time for maintenance.

Continuous system monitoring allows for intelligent mainte- nance with the optimized use of maintenance resources. For the motor environment, Siemens offers a series of condition monitoring-capable protective devices and switching devices.

Intelligent maintenance with protection and switching devices

Siemens protection and switching devices are

Powerful products for industrial controls with comprehen- sive basic functions and

Information for condition monitoring.

In these devices, the data or acquisition variables needed for the basic functions are also used for condition monitoring or condition monitoring statements can be derived from this da- ta. The devices also have additional analog inputs, to which special sensors for condition monitoring analyses can be con- nected (example: SIMOCODE).

Only when a large number of measured values must be recor- ded or they reach a very high degree of complexity, special de- vices purely for the purpose of condition monitoring are nee- ded for monitoring bearings or pumps, for example.

Communication capability and integration in the Maintenance Station

In addition to the condition monitoring capability of the de- vices, they also have corresponding communication functions so that they can be optimally integrated into systems and plants. In addition, they are integrated in the Maintenance Station as follows:

Via device ID IM0

Via driver output for the control of the device condition sta- tus

Via detailed diagnostics of the device condition (device- specific)

For devices with an AS-Interface connection, the integra- tion into the Maintenance Station takes place via suitable SIMATIC S7 communication processors (CPs) or AS-i links

22Monitoring and diagnostics

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Contents Maintenance System Benefits of intelligent maintenance Increase in productivity through intelligent maintenanceMaintenance strategies IntroductionContents General information Plant Asset Management as a maintenance taskMaintenance personnel Different demand for information at the plantAsset management in production Benefits of Plant Asset ManagementIntelligent maintenance in process engineering Plant Asset Management with Simatic PCSSimatic PCS 7 Maintenance Station Integrated plant and cross-system maintenanceOptimizing instead of repairing More productivity with Totally Integrated AutomationVisualization of information for maintenance Pump monitoring with the block PumpMon Maintenance Station User interface for maintenanceMonitoring and diagnostics of mechanical components Valve monitoring with the block ValveMonConfiguring a Maintenance Station Standard diagnostics functionsDesign of a Maintenance Station Visualization in the Maintenance StationIdentification Symbol displays and component faceplatesMaintenance MessagesMaintenance planning Alarm Control Center alarm management systemPM-MAINT intelligent maintenance management Archiving of maintenance dataFor industrial PCs Monitoring Signaling Alerting Visaulization OperatingMonitoring and diagnostics Prevention of potential failuresNetwork components Monitoring and diagnostics of networksMonitoring of PROFINET/Industrial Ethernet Network managementMonitoring of Profibus Benefits of network monitoring and diagnosticsDiagnosis of optical Profibus links with OLM Sitrans TH400 for Profibus PA Temperature measurementSitrans TH300 the Hart device Sitrans TW for rail mountingΜS/cm guaranteed Flow measurementLevel measurement Sitrans Probe LR, pulse radarGas analyzers Calomat 6/62Maxum edition Remote serviceProcess gas chromatography MicroSAMMonitoring and diagnostics for positioners and valves Sitrans VP300Monitoring and diagnostics of 24 V load feeders Contact erosion TemperatureGround fault or insulation detection Number of starts, breaking currentMonitoring and diagnostics Diagnostics of drives Monitoring and diagnostics of drive componentsStatus assessment of high-voltage machines Schematic flow of information using example of a mixer drive Benefits Get more information