Heat Controller R-410A Optional Equipment, Heat Pump Maintenance, Start-Up Procedures

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Optional Equipment

Optional equipment requiring connection to the power or control circuits must be wired in strict accordance with current provisions of the NEC (ANSI/NFPA 70), with applicable local codes having jurisdiction, and the installation instructions provided with the equipment. Optional Equipment (low ambient control, hard start kits, etc.) should be installed in strict accordance with the manufacturer’s installation instructions

Transformer Upgrade Kit

If this 2-stage heat pump is installed in conjunction with a gas furnace and fossil fuel kit, the furnace transformer MUST be upgraded to one with a 60 VA rating or using the transformer upgrade kit (904077). To upgrade the transformer:

Remove the existing transformer and install the new

60 VA transformer.

Remove the 3 amp fuse on the furnace control board and install the 5 amp fuse provided.

NOTE: The new transformer may be larger than the existing transformer that is mounted in the furnace. If this happens, mount the 60 VA transformer using one of the mounting holes in the furnace panel. On the other side either drill a 0.149 hole in the panel and use the existing fastener, or use a self-drilling fastener to secure the other side of the transformer.

HEAT PUMP MAINTENANCE

WARNING:

To prevent electrical shock, personal injury, or death, disconnect all electrical power to the unit before performing any maintenance or service. The unit may have more than one electrical supply.

Proper maintenance is important to achieve optimum performance from the heat pump. The ability to properly perform maintenance on this equipment requires certain mechanical skills and tools. If you do not possess these skills, contact your dealer for maintenance. Consult your local dealer about the availability of maintenance contracts. Routine maintenance should include the following:

Inspect and clean or replace air filters at the beginning of each heating and cooling season, or more frequently if required.

Inspect the outdoor coil at the beginning of each cooling season. Remove any debris. Clean the outdoor coil and louvers as necessary using a mild detergent and water. Rinse thoroughly with water.

Inspect the electrical connections for tightness at the beginning of each heating and cooling season.Service as necessary.

CAUTION:

The unit should never be operated without a filter in the return air system.Replace disposable filters with the same type and size.

Do not add additional oil to motors unequipped with oil tubes. The compressor is hermetically sealed at the factory and does not require lubrication.

START UP & ADJUSTMENTS Pre-Start Check List

Verify the unit is level and has sufficient clearances for unobstructed airflow.

Verify the outdoor coil and top of the unit are free from obstructions and debris, and all equipment access/ control panels are in place.

Verify that the line voltage power leads are securely connected and the unit is properly grounded.

Verify that the low voltage wires are securely connected to the correct leads on the low voltage terminal strip.

Verify that the power supply branch circuit overcurrent protection is sized properly.

Verify that the thermostat is wired correctly.

Start-Up Procedures

WARNING:

This unit is equipped with a crankcase heater. Allow 24 hours prior to continuing the start up procedures to allow for heating of the refrigerant compressor crankcase. Failure to comply may result in damage and could cause premature failure of the system. This warning should be followed at initial start up and any time the power has been removed for 12 hours or longer.

Air Circulation - Indoor Blower

1.Set the thermostat system mode on OFF and the fan mode to ON.

2.Verify the blower runs continuously.Check the air delivery at the supply registers and adjust register openings for balanced air distribution. If insufficient air is detected, examine ductwork for leaks or obstructions.

3.Set the thermostat fan mode to AUTO and verify the blower stops running.

System Cooling

1.Set the thermostat’s system mode to COOL and the fan mode to AUTO. Gradually lower the thermostat temperature setpoint below room temperature and verify the outdoor unit and indoor blower energize.

2.Verify blower wheel is spinning in direction indicated by arrow. Feel the air being circulated by the indoor blower and verify that it is cooler than ambient temperature. Listen for any unusual noises. If unusual sounds occur, determine the source of the noise and correct as necessary.

3.Verify HI and LO refrigerant pressures.

NOTE: If refrigerant pressures are abnormal and the compressor is rotating backwards, shut off main power to the unit and switch any two field wires at the disconnect.

DO NOT alter unit wiring.

4.Allow the system to operate for several minutes and then set the temperature selector above room temperature. Verify the fan and compressor cycle off with the

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Contents Outdoor Split System Heat Pump TWO-STAGE, R-410A ModelsImportant Safety Information Electrical SHOCK, Fire or Explosion HazardLocating the Heat Pump Heat Pump Installation General InformationBefore You Install the Heat Pump Packaging RemovalPre-Electrical Checklist Connecting Refrigerant Tubing Between Indoor & Outdoor UnitElectrical Wiring Line VoltageGrounding Thermostat / Low Voltage ConnectionsOutdoor Fan Motor Start-Up Procedures Heat Pump MaintenanceStart UP & Adjustments Pre-Start Check List Optional EquipmentDefrost Test Procedure Short Cycle ProtectionDefrost Cycle Control Anti Short Cycle Timer Test Adjustment of Refrigerant ChargeApplication Notes for using the Charging Charts Cooling Charging Charts500 Psig Wiring Diagram ¢711016q¤ ¢711017w¤ 711017A Page Installation / Performance Check List Replacement Parts
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R-410A specifications

The Heat Controller R-410A is an advanced refrigerant used in various heating and cooling applications, particularly in residential and commercial air conditioning systems. Recognized for its efficiency and eco-friendliness, R-410A has become a popular choice among HVAC manufacturers and professionals.

One of the main features of R-410A is its high efficiency. It operates at a higher pressure than traditional refrigerants, which allows it to transfer heat more effectively. This results in improved energy efficiency ratings (SEER and EER) for systems utilizing R-410A, leading to lower energy bills and reduced environmental impact.

R-410A is also known for its environmental sustainability. Unlike its predecessor, R-22, R-410A has zero ozone depletion potential (ODP) due to its composition of hydrofluorocarbons (HFCs). Although it does have a global warming potential (GWP), the advancements in technology have made R-410A a more environmentally friendly option compared to many older refrigerants.

Developed through innovative technological advancements, R-410A systems often incorporate variable speed compressors and efficient heat exchangers. These technologies allow for better modulation of cooling and heating outputs, ensuring that the indoor environment remains comfortable while using the least amount of energy possible.

Another significant characteristic of R-410A is its compatibility with a wide range of HVAC equipment. Many new air conditioning systems are designed specifically to use R-410A, which has led to the creation of a robust market for these units. Additionally, R-410A systems tend to require less maintenance and have longer lifespans compared to those using older refrigerants.

Safety is another consideration for R-410A users. While R-410A is non-toxic and non-flammable, technicians who work with this refrigerant need to be trained and certified due to its high-pressure properties. Proper handling and installation are crucial to ensure system efficiency and reliability.

In summary, the Heat Controller R-410A stands out in the HVAC industry for its efficiency, environmental benefits, advanced technologies, and compatibility with modern systems. As the industry continues to evolve, R-410A remains a key player, paving the way towards more sustainable and efficient heating and cooling solutions.