Heat Controller R-410A Grounding, Thermostat / Low Voltage Connections, Outdoor Fan Motor

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the line-voltage leads to the terminals on the contactor inside the control compartment.

Use only copper wire for the line voltage power supply to this unit as listed in Table 1. Use proper code agency listed conduit and a conduit connector for connecting the supply wires to the unit. Use of rain tight conduit is recommended.

208/230 Volt units are shipped from the factory wired for 230 volt operation. For 208V operation, remove the lead from the transformer terminal marked 240V and connect it to the terminal marked 208V.

Optional equipment requiring connection to the power or control circuits must be wired in strict accordance of the NEC (ANSI/NFPA 70), applicable local codes, and the instructions provided with the equipment.

Grounding

WARNING:

The unit cabinet must have an uninterrupted or unbroken electrical ground to minimize personal injury if an electrical fault should occur. Do not use gas piping as an electrical ground!

This unit must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code (ANSI/NFPA 70) or the CSA C22.1 Electrical Code. Use the grounding lug provided in the control box for grounding the unit.

Thermostat / Low Voltage Connections

COPPER WIRE SIZE — AWG

(1% Voltage Drop)

 

Supply Wire Length-Feet

 

Supply Circuit

 

 

 

 

 

 

Ampacity

200

 

150

100

 

50

 

 

 

 

 

 

 

 

 

 

6

 

8

10

 

14

15

4

 

6

8

 

12

20

4

 

6

8

 

10

25

4

 

4

6

 

10

30

3

 

4

6

 

8

35

3

 

4

6

 

8

40

2

 

3

4

 

6

45

2

 

3

4

 

6

50

2

 

3

4

 

6

55

1

 

2

3

 

4

60

Wire Size based on N.E.C. for 60° type copper conductors.

Table 1. Copper Wire Size

 

Recommended T-Stat Wire

Thermostat

Unit to T-Stat (Length in FT)

Wire Gauge

2-Wire

5-Wire

 

 

(Heating)

(Heating/Cooling)

 

 

 

24

55

25

22

90

45

 

 

 

20

140

70

 

 

 

18

225

110

 

 

 

Table 2. Thermostat Wire Gauge

• Thermostat connections should be made in accordance

with the instructions supplied with the thermostat and

the indoor equipment. A typical installation with a heat

pump thermostat and air handler is shown in Figure 2.

• The outdoor unit is designed to operate from a 24 VAC

Class II control circuit. The control circuit wiring must

comply with the current provisions of the NEC (ANSI/

NFPA 70) and with applicable local codes having

jurisdiction.

• The low voltage wires must be properly connected to

the units low voltage terminal block. Recommended

wire gauge and wire lengths for typical thermostat

connections are listed in Table 2.

• The thermostat should be mounted about 5 feet

above the floor on an inside wall. DO NOT install the

thermostat on an outside wall or any other location

where its operation may be adversely affected by radiant

heat from fireplaces, sunlight, or lighting fixtures, and

convective heat from warm air registers or electrical

appliances. Refer to the thermostat manufacturer’s

instruction sheet for detailed mounting and installation

NOTE: Jumper

W1 & W2 together for shorter staging time.

Y1

W2

W1

O

Y/Y2

G R C

Thermostat

G R W2 C E O Y1 Y2 W1 W3

R

W2

OD

E Stat

C O Y1 Y2

information.

Outdoor Fan Motor

If the unit utilizes a 2-speed condenser fan motor, this motor will operate on low speed when in low cooling, and on high speed when in high cooling. A relay within the control area switches the fan motor from low to high speed using the call for high cooling as the trigger. Other models that utilize BLDC fixed torque variable speed fan motors will not require a relay.

Air Handler Heat Pump OD Section

Figure 2. Typical 2 - Stage Heat Pump w/ Optional Outdoor Thermostat and Variable Speed Air Handler

5

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Contents TWO-STAGE, R-410A Models Outdoor Split System Heat PumpElectrical SHOCK, Fire or Explosion Hazard Important Safety InformationBefore You Install the Heat Pump Heat Pump Installation General InformationLocating the Heat Pump Packaging RemovalElectrical Wiring Connecting Refrigerant Tubing Between Indoor & Outdoor UnitPre-Electrical Checklist Line VoltageOutdoor Fan Motor GroundingThermostat / Low Voltage Connections Start UP & Adjustments Pre-Start Check List Heat Pump MaintenanceStart-Up Procedures Optional EquipmentDefrost Cycle Control Defrost Test ProcedureShort Cycle Protection Adjustment of Refrigerant Charge Anti Short Cycle Timer TestCooling Charging Charts Application Notes for using the Charging Charts500 Psig Wiring Diagram ¢711016q¤ ¢711017w¤ 711017A Page Replacement Parts Installation / Performance Check List
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R-410A specifications

The Heat Controller R-410A is an advanced refrigerant used in various heating and cooling applications, particularly in residential and commercial air conditioning systems. Recognized for its efficiency and eco-friendliness, R-410A has become a popular choice among HVAC manufacturers and professionals.

One of the main features of R-410A is its high efficiency. It operates at a higher pressure than traditional refrigerants, which allows it to transfer heat more effectively. This results in improved energy efficiency ratings (SEER and EER) for systems utilizing R-410A, leading to lower energy bills and reduced environmental impact.

R-410A is also known for its environmental sustainability. Unlike its predecessor, R-22, R-410A has zero ozone depletion potential (ODP) due to its composition of hydrofluorocarbons (HFCs). Although it does have a global warming potential (GWP), the advancements in technology have made R-410A a more environmentally friendly option compared to many older refrigerants.

Developed through innovative technological advancements, R-410A systems often incorporate variable speed compressors and efficient heat exchangers. These technologies allow for better modulation of cooling and heating outputs, ensuring that the indoor environment remains comfortable while using the least amount of energy possible.

Another significant characteristic of R-410A is its compatibility with a wide range of HVAC equipment. Many new air conditioning systems are designed specifically to use R-410A, which has led to the creation of a robust market for these units. Additionally, R-410A systems tend to require less maintenance and have longer lifespans compared to those using older refrigerants.

Safety is another consideration for R-410A users. While R-410A is non-toxic and non-flammable, technicians who work with this refrigerant need to be trained and certified due to its high-pressure properties. Proper handling and installation are crucial to ensure system efficiency and reliability.

In summary, the Heat Controller R-410A stands out in the HVAC industry for its efficiency, environmental benefits, advanced technologies, and compatibility with modern systems. As the industry continues to evolve, R-410A remains a key player, paving the way towards more sustainable and efficient heating and cooling solutions.