Giant LP250W-MT, LP200 service manual Installation Instructions, Important Operating Conditions

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INSTALLATION INSTRUCTIONS

Installation of the Giant Industries, Inc., pump is not a complicated procedure, but there are some basic steps common to all pumps. The following information is to be considered as a general outline for installa- tion. If you have unique requirements, please contact Giant Industries, Inc. or your local distributor for assistance.

1.The pump should be installed flat on a base to a maximum of a 15 degree angle of inclination to ensure optimum lubrication.

2.The inlet to the pump should be sized for the flow rate of the pump with no unnecessary restrictions that can cause cavitation. Teflon tape should be used to seal all joints. If pumps are to be operated at temperatures in excess of

1400 F, it is important to insure a positive head to the pump to prevent cavitation.

3.The discharge plumbing from the pump should be properly sized to the flow rate to prevent line pressure loss to the work area. It is essential to provide a safety bypass valve between the pump and the work area to protect the pump from pressure spikes in the event of a blockage or the use of a shut-off gun.

4.Use of a dampener is necessary to minimize pulsation at drive elements, plumbing, connec- tions, and other system areas. The use of a dampener with Giant Industries, Inc. pumps is optional, although recommended by Giant Industries, Inc. to further reduce system pulsa- tion. Dampeners can also reduce the severity of pressure spikes that occur in systems using a shut-off gun. A dampener must be positioned downstream from the unloader.

5.Crankshaft rotation on Giant Industries, Inc. pumps should be made in the direction desig- nated by the arrows on the pump crankcase. Reverse rotation may be safely achieved by following a few guidelines available upon request from Giant Industries, Inc. Required horsepower for system operation can be obtained from the charts on pages 3 and 6.

6.Before beginning operation of your pumping system, remember: Check that the crankcase and seal areas have been properly lubricated per recommended schedules. Do not run the pump dry for extended periods of time. Cavitation will result in severe damage. Always remember to check that all plumbing valves are open and that pumped media can flow freely to the inlet of the pump.

Finally, remember that high pressure operation in a pump system has many advantages. But, if it is used carelessly and without regard to its potential hazard, it can cause serious injury.

IMPORTANT OPERATING CONDITIONS

Failure to comply with any of these conditions invalidates the warranty.

1.Prior to initial operation, add oil to the crank- case so that oil level is between the two lines on the oil dipstick. DO NOT OVERFILL.

Use Giant gear lube oil (p/n 1154) or the equivalent SAE 90 Industrial gear oil.

Crankcase oil should be changed after the first 50 hours of operation, then at regular intervals of 500 hours or less depending on operating conditions.

2.Pump operation must not exceed rated

pressure, volume, or RPM. A pressure relief device must be installed in the discharge of the system.

3.Acids, alkalines, or abrasive fluids cannot be pumped unless approval in writing is obtained before operation from Giant Industries, Inc.

4.Run the pump dry approximately 10 seconds to drain the water before exposure to freezing temperatures.

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Contents Contents Updated 5/02Installation Instructions Important Operating ConditionsLP200 Horsepower Requirements Model LP200Exploded View LP200, LP250 & LP250W-MT LP250W-MT LP200, LP250 & LP250W-MT Parts ListLP200, LP250 & LP250W-MT Repair Kits LP250 Horsepower Requirements Model LP250, LP250W-MTLP200, LP250 & LP250W-MT Repair Instructions 44A 44BLP200, LP250 & LP250W-MT Repair Instructions Bushings LP200, LP250 & LP250W-MT Torque SpecificationsPosition Item# Description Pulley & SheavesPump System Malfunction Malfunction Cause RemedyLP200, LP250 & LP250W-MT Dimensions Giant Industries Limited Warranty

LP250W-MT, LP250, LP200 specifications

The Giant LP200, LP250, and LP250W-MT are exceptional machines in the realm of compact excavators, known for their versatility, powerful performance, and advanced technology. These models are designed to meet the demanding needs of professionals in construction, landscaping, and agricultural applications.

The Giant LP200 is a compact yet robust machine that excels in various terrains. With a powerful engine and a unique oscillating rear axle, the LP200 provides superior stability and maneuverability. Weighing approximately 2000 kg, it can easily navigate tight spaces while delivering impressive lifting capabilities. Its articulated steering allows for a tight turning radius, making it suitable for urban construction sites or confined areas. The LP200 also features a hydraulic system that offers high flow rates, enabling it to power a range of attachments, from buckets to augers, enhancing its versatility.

Moving up the line, the Giant LP250 model boasts a larger size and increased power. Its enhanced engine output ensures that it can tackle heavier tasks while maintaining efficiency. The LP250 is equipped with a state-of-the-art hydraulic system, providing additional performance and support for a variety of attachments. Specifically designed for heavy-duty operations, this model can handle larger loads with ease, making it an ideal choice for construction and industrial applications. The LP250 also features a comfortable cab, designed for operator convenience with intuitive controls and excellent visibility.

The LP250W-MT variant takes the capabilities of the LP250 further by incorporating a wheel loader configuration. This model is particularly suited for agricultural environments, where mobility on softer terrains is essential. The LP250W-MT combines the power of an excavator with the agility of a wheel loader, allowing operators to perform tasks such as loading, lifting, and transporting materials effectively. Its unique wheel design and higher ground clearance enhance its ability to maneuver across various surfaces, while the advanced hydraulic system ensures precision in handling attachments.

All three models feature cutting-edge technologies that set them apart, including advanced safety features and user-friendly controls. They are equipped with powerful engines that comply with modern emission standards, ensuring they are environmentally friendly while delivering top-notch performance. These excavators also come with customizable options, allowing users to choose the attachments and configurations that best meet their specific requirements.

In summary, the Giant LP200, LP250, and LP250W-MT are powerful, versatile machines designed to excel in various tasks. With advanced technology and robust performance characteristics, these compact excavators are ideal for any professional looking to enhance productivity and efficiency on the job site.