Bard Q48A1, Q30A1, Q36A1, Q42A1, Q60A1, Q24A1 Compressor Control Module, Service Hints

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All three phase scroll compressors used in the Q-TECseries are wired identically internally. As a result, once the correct phasing is determined for a specific system or installation, connecting properly phased power leads to the same Fusite terminal should maintain proper rotation direction. The direction of rotation of the motor may be changed by reversing any two line connections to the unit.

COMPRESSOR CONTROL MODULE

The compressor control module is standard on all models covered by this manual. The compressor control is an anti-short cycle/lockout timer with high and low pressure switch monitoring and alarm relay output.

Adjustable Delay On Make And Break Timer

On initial power up or any time power is interrupted to the unit, the delay on make period begins, which will be 2 minutes plus 10% of the delay on break setting.

When the delay on make is complete and the high pressure switch (and low pressure switch if employed) is closed, the compressor contactor is energized.

Upon shutdown the delay or break timer starts and prevents restart until the delay on break and delay on make periods have expired.

During routine operation of the unit with no power interruptions the compressor will operate on demand with no delay.

High Pressure Switch and Lockout Sequence

If the high pressure switch opens, the compressor contactor will de-energize immediately. The lockout timer will go into a soft lockout and stay in soft lockout until the high pressure switch closes and the delay on break time has expired. If the high pressure switch opens again in this same operating cycle the unit will go into manual lockout condition and the alarm relay circuit will energize. Recycling the wall thermostat resets the manual lockout.

Low Pressure Switch, Bypass, and Lockout

Sequence

If the low pressure switch opens for more than 120 seconds, the compressor contactor will de-energize and go into a soft lockout. Regardless the state of the low pressure switch, the contactor will reenergize after the delay on make time delay has expired. If the low pressure switch remains open, or opens again for longer than 120 seconds the unit will go into manual lockout condition and the alarm relay circuit will energize. Recycling the wall thermostat resets the manual lockout.

Alarm Relay Output

Alarm terminal is output connection for applications where alarm relay is employed. This terminal is powered whenever compressor is locked out due to HPC or LPC sequences as described.

NOTE: Both high and low pressure switch controls are inherently automatic reset devices. The high pressure switch and low pressure switch cut out and cut in settings are fixed by specific air conditioner or heat pump unit model. The lockout features, both soft and manual, are a function of the Compressor Control Module.

ADJUSTMENTS

Adjustable Delay on Make and Delay on Break Timer

The potentiometer is used to select Delay on Break time from 30 seconds to 5 minutes. Delay on Make (DOM) timing on power-up and after power interruptions is equal to 2 minutes plus 10% of Delay on Break (DOB)

setting:

 

 

0.5 minute (30 seconds)

DOB = 123

second DOM

1.0 minute (60 seconds)

DOB = 126

second DOM

2.0minute (120 seconds) DOB = 132 second DOM

3.0minute (180 seconds) DOB = 138 second DOM

4.0minute (240 seconds) DOB = 144 second DOM

5.0minute (300 seconds) DOB = 150 second DOM

During routine operation of the unit with no power interruptions the compressor will operate on demand with no delay.

Typical Settings for Dual Unit Installation:

Unit 1: DOB set at 2 minutes, and DOM is 132 seconds

Unit 2: DOB set at 4 minutes, and DOM is 144 seconds

SERVICE HINTS

1.Caution user to maintain clean air filters at all times. Also, not to needlessly close off supply air registers. This may reduce airflow through the system, which shortens equipment service life as well as increasing operating costs and noise levels.

2.Check all power fuses or circuit breakers to be sure they are the correct rating.

3.Periodic cleaning of the outdoor coil to permit full and unrestricted airflow circulation is essential.

Manual

2100-522B

Page

29 of 38

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Contents Models Contents For More INFORMATION, Contact These Publishers Getting Other Information and PublicationsTecmodel Nomenclature TECSeries General InformationFactory BUILT-IN Electric Heat Table Electrical Specifications Unit Dimensions Unit Removal from Skid Shipping DamageAIR Seal Under Qtec Unit Removal of Unit from SkidHandling Unit After Removal from Skid Minimum Installation HeightGeneral Unit on Appliance CartInstallation with Free Blow Plenum Ducted Application Filters Duct WorkSupply Duct Connections Filter LocationFresh AIR Intake Service LightCondensate Drain Optional Rear Drain KitsStandard Rear Drain Rear Drain TOP View Optional Side Drain Side View InstallationWall Sleeve Plug Installed If Used MIS-2472 Unit Mounting Removing Locking Screws from Wheels Installation InstructionsMounting the Unit Wiring LOW Voltage Wiring Wiring Main PowerComponent Location Operating Voltage RangeLOW Voltage Connections For DDC Control LOW Voltage ConnectionsWall Thermostats Thermostat Predominant FeaturesThermostat Option Remote Thermostat Wiring DiagramThermostat Option Unit Mounted Thermostat Wiring Diagram Thermostat Option8403-060 Plug #2 Orange Purple Brown/White Yellow Blue Red Red/White Black Black/White Yellow Brown Topping OFF System Charge Safety PracticesStart UP Phase Monitor Important Installer NoteThree Phase Scroll Compressor Start UP Information Description of Standard EquipmentCompressor Control Module Service HintsEconomizer or Commercial Room Mist Eliminator ServiceVent Options Option Tecenergy Recovery VentilatorFresh AIR Damper Removal Qerv Removal Sequence of Operation Pressure Service PortsOptional Climate Controls Sequence of Operation CO2 Controller Factory SET to PPMDon’t Troubleshooting GE ECM MotorsReplacing ECM Control Module Troubleshooting GE ECM Motors CONT’DFAN Blade Setting FAN Blade Setting DimensionsFAN Blade Dimensions Refrigerant ChargeModel Temp Pressure Cooling Pressure ALL Temperatures in Degrees F

Q48A1, Q24A1, Q60A1, Q42A1, Q36A1 specifications

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