Lincoln Electric SVM176-A service manual Gun

Page 32
LN-23P
4. Perform the Wire Feeder Test
5. See the K350 Adapter test.
6. See Feed Head test.

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F-4

TROUBLESHOOTING AND REPAIR

 

 

 

 

F-4

 

Observe Safety Guidelines detailed in the beginning of this manual.

 

 

 

 

 

 

 

PROBLEMS

 

POSSIBLE AREAS OF

RECOMMENDED

 

 

 

 

 

 

 

(SYMPTOMS)

 

MISADJUSTMENT(S)

COURSE OF ACTION

 

 

Major physical or electrical

FEEDING PROBLEMS

Contact the Lincoln Electric

 

 

 

 

damage is evident when the

 

Service Department at 1-888-

 

sheet metal covers are removed.

 

935-3877.

 

 

 

 

 

 

Motor does not run. No Voltage on

1. Check for power source output.

1. If OK, continue to Step 2.

 

 

the Voltmeter

 

2. Remote Sensing lead not

2. Check continuity of sense lead

 

 

 

connected to work or broken.

circuit. See Wiring Diagram.

 

 

 

 

If meter

reads backwards,

 

 

 

 

polarity is wrong. Reverse

 

 

 

 

polarity of power source. The

 

 

 

 

LN23P must run on Electrode

 

 

 

3. Control Cable to Adapter Kit

Negative.

 

 

 

 

 

 

 

 

3 Check continuity of the control

 

 

 

misconnected or defective.

cable.

 

 

 

 

 

 

 

 

4. Defective Adapter Kit

4. See the K350 Adapter test.

 

Motor does not run. OCV is

1. OCV must be at least 14 VDC.

1. Adjust power source output

 

indicated on the meter.

 

NOTE: Code 9085 OCV must be

accordingly. If OCV cannot be

 

 

 

adjusted below 50 vdc, Code

 

 

 

less than 50vdc (45Volts

9085 machines

must

be

 

 

 

on DC600).

upgraded with a new Control

 

 

 

 

Board.

 

 

 

 

 

 

 

 

2. Circuit Breaker tripped.

2. Reset breaker. If it trips again,

 

 

 

check the wire feed system for

 

 

 

 

restrictions. Perform the

Gun

 

 

 

 

Test.

the

trigger

circuit

 

 

 

3. Defective gun trigger or control

3. Check

 

 

 

continuity.

See

the

Wiring

 

 

 

leads.

Diagram.

 

 

 

 

4. Possible defective Control Board

5. Defective Adapter Kit or Control cable

6. Defective Motor or gearbox.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact the Lincoln Electric Service Department for technical troubleshooting assistance before you proceed. Call 1-888-935-3877.

Image 32 Contents
Safety Depends on You LN-23PSafety Powered equipmentFor Engine Electric Magnetic FieldsCan be dangerous Electric Shock can kill ARC Rays can burnFumes and Gases Cylinder may explode Cause fire or explosion If damagedFor Electrically IiiPrécautions DE Sûreté Précautions DE Sûreté PourLES Machines À Souder À Transformateur ET ÀMaster Table of Contents for ALL Sections Table of Contents Installation Section Environmental Rating InstallationTechnical Specifications LN-23P Safety Precautions Input CableWork Cable and Remote Voltage Sensing Work LeadInnershield GUN and Cable Wire Drive Rolls and Guide TubesOptional Features Installation Accessories Power SourceLN-23P Operation Section B Table of ContentsOperation Section Product Description Loading the Wire ReelOperation Adjusting Wire Feed Speed Drive Roll PressureVoltage Making the WeldLN-23P Accessories Section Accessories Section CEnclosed Wire Reel Support Optional EquipmentGUN and Cable Assemblies K350 Adapter KITMaintenance Section Maintenance Section DMaintenance GUN and Cable MaintenanceWire Drive Assembly Maintenance Removing Idle Roll AssemblyCircuit Protection NameplatesLN-23P Theory of Operation Section Section E E-2E-2E-3E-3E-3E-4General Description Input Power CircuitTheory of Operation Figure E.3 Control Circuits Optional Circuits K350 / K350-1ADAPTER KitsK350 / K350-1ADAPTER Kits LN-23P Section F-1 Troubleshooting and RepairTroubleshooting and Repair Section F How To Use Troubleshooting Guide Important Troubleshooting TipsElectric Shock Troubleshooting & RepairPC Board Troubleshooting Procedures Gun Perform Potentiometer Test K350 Adapter Problems Call LN-23PMaterials Needed Wire Feeder TestTest Description Wire Feeder Test Test ProcedureGUN Test 10TROUBLESHOOTING and REPAIRF-10 GUN TestFeed Head Test 12TROUBLESHOOTING and REPAIRF-12 Feed Head TestPotentiometer Test Potentiometer Test 14TROUBLESHOOTING and REPAIRF-14Wire Speed Control Potentiometer K350-1 Adapter Test 16TROUBLESHOOTING and REPAIRF-16 K350-1 Adapter TestMeasurement Points Expected Reading 18TROUBLESHOOTING and REPAIRF-18 Calibration CheckSection G-1 Electrical Diagrams SectionElectrical Diagrams Section G Electrical Diagrams Wiring Diagram Entire Machine M14197Schematic Entire Machine L6518 Wiring Diagram K350 Adapter KIT M14247 Wiring Diagram K350-1 Adapter KIT M17514 Machine Schematic for K350/K350-1 Adapter PC Board Assembly for Codes below 10892 G1528-4 PC Board Assembly for Codes 10892 and Higher G4184-3 Schematic for LN-23P Codes 10892 and Higher L11838-3