Lincoln Electric IM10092 manual General Description

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b-2

OPERATION

b-2

 

 

 

DEFINITION OF WELDING TERMS

WFS

• Wire Feed Speed

CC

Constant Current

CV

Constant Voltage

GMAW

• Gas Metal Arc welding

SMAW

Shielded Metal Arc welding

FCAW

Flux Core Arc Welding

GENERAL DESCRIPTION

General Physical Description

The LN-25™ PIPE is specially engineered to be the most rugged portable wire feeder available and meets the individual welder needs. This model includes a gas solenoid for flexibility to run most wire processes.

The plastic case is molded from a high impact, flame retardant plastic for durability and low weight. The patent pending design keeps the internal components protected and dry.

The heart of the LN-25™ PIPE is the 2 roll MAX- TRAC™ drive. The patented features on the wire drive offer tool-less changing of the drive rolls and wire guides for quick spool changes. A tachometer controlled motor powers the patent pending drive rolls for smooth, steady feeding without slippage.

The LN-25™ PIPE has only two p.c. boards that are designed to be simple, reliable and easy to service.

General Functional Description

The LN-25™ PIPE as designed is a simple, robust feeder. Standard features include a calibrated wire feed speed dial, 2 step/trigger interlock switch, Gas Purge and Cold Feed.

RECOMMENDED PROCESSES

GMAW

FCAW

PROCESS LIMITATIONS

GMAW-P procedures must be qualified by the cus- tomer.

Across-the-Arc models are not recommended for stitch or spot welding.

EQUIPMENT LIMITATIONS

The duty cycle of the wire feeder is 450A, 60%; 325A, 100%. Duty cycle is based upon the amount of welding performed in a 10 minute period.

The maximum spool size is 45 lb, 12" diameter.

Maximum FCAW gun length is 15 ft.

Maximum GMAW gun length is 25 ft.

K2330-1 Timer Kits do not work with the feeder. Use K2330-2 kits.

Push-pull guns do not work with the wire feeder.

The digital displays do not show preset voltage.

Does not include an electrode cable.

RECOMMENDED POWER SOURCES

CV-250

• Ranger 3 Phase

CV-300

• Ranger 225

CV-305

• Ranger 225 GXT

CV-400

• Ranger 250

CV-655

• Ranger 250 GXT

DC-400

• Ranger 305

DC-600

SAE-400

DC-655

• Pipeliner 200G

• Invertec V-350 PRO

• Classic 300

• Invertec V-450 PRO

• Vantage 300

Multi-Weld 350

• Vantage 400

• Ranger 10,000

• Vantage 500

 

• Air Vantage 500

 

Big Red’s

 

Eagle 10,000 Plus

 

Classic’s

LN-25™ PIPE

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Contents Safety Depends on You LN-25PIPESafety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcSafety Methods of Reducing Emissions Mains Supply Vii Please Examine Carton and Equipment For Damage ImmediatelyOn-Line Product Registration TAbLE of Contents Installation Technical Specifications LN-25 Pipe K2614-10Wire SIzES High Frequency Protection Safety PrecautionsLocation Weld CAbLE SIzEFunction Pin Wiring CAbLE ConnectionsShielding GAS Connection Wire Drive Configuration Procedure to Install Drive Rolls and Wire GuidesChanging the GUN Receiver bUSHING GUN Connection Pressure ARM AdjustmentLoading Spools of Wire Fe, CrNi Power Source to LN-25 Pipe DescriptionCV-305 LN-25 PipeSafety Precautions OperationGeneral Description Wire Feed Speed KNOb Case Front Controls See Figure b.1Thermal LED, Motor Overload POWER-UP Sequence Wire Feed SPEED/AMPERAGE DisplaySET-UP Menu WFS CALIbRATION with Digital Meters Wire Feed Speed UnitsModel Run-in Wire Feed Speed RUN-INDisplay Hold Left Display SelectionAmperage CALIbRATION WFS KNOb RangeInternal Controls Figure b.2Cold Feed PUSHbUTTON Step Trigger Interlock SwitchInternal Controls Description Step TriggerRear Controls GAS Purge PUSHbUTTONAccessories Factory Installed EquipmentDrive Roll Kits See Parts Pages Accessories K1500-5 Gun Receiver Bushing compatible Maintenance Routine MaintenancePeriodic Maintenance TROUbLESHOOTING Electric Shock can killPOSSIbLE PRObLEMSSymptoms Cause Recommended Course of ActionOutput Problems TROUbLESHOOTING Diagrams LN-25 PipeDimension Print Precaucion Warnung