Lincoln Electric DC-400 specifications Terminal Strip Connections, Machine and Circuit Protection

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B-8

OPERATION

B-8

 

 

 

Terminal Strip Connections

Terminal strip TS2 located behind the hinged control panel on the front of the power source supplies 110-115V AC. A 15 amp circuit breaker protects this circuit. Note that this 110-115V AC is also available in the 14-pin connector on the Domestic and Export models.

To gain access to the terminal strips simply remote the #10 sheet metal screws from the perimeter of the welder nameplate. Tilt panel forward so it rests in a horizontal position. See Table showing Front View of 14-Pin Connector Receptacle for lead number func- tions.

Machine and Circuit Protection

The power source is thermostatically protected with proximity thermostats against overload or insufficient cooling. One thermostat is located on the nose of the center bottom primary coil and a second thermostat is attached to the lead connection the secondaries. Both thermostats are connected in series with 2-4 cir- cuit. If the machine is overloaded, the primary ther- mostat will open, the output will be zero, and the amber thermal protection light will be on.

The fan will continue to run. The secondary thermo- stat will open either with an excessive overload or insufficient cooling. The output will be zero and the amber protection light will be off.

115VAC GFCI RECEPTACLE

(Codes 11038 and higher)

The GFCI receptacle is located near the output studs and protected by a 15 amp circuit breaker.

Testing the GFCI Receptacle

a.) Turn the welder ON. Press the reset button fully. Plug a lamp or radio into the GFCI (and leave it plugged in) to verify that the power is ON. If there is no power, go to Troubleshooting.

b)Press the TEST button in order to trip the device.This should stop the flow of electricity, mak- ing the lamp or radio shut OFF. Note that the RESET button will pop out. If the power stays on, go to troubleshooting. If the power goes OFF, the GFCI is working properly. To restore power, press the RESET button.

c)Press the TEST button (then RESET button) every month to assure proper operation.

NOTE:

The GFCI receptacle is in a 115v circuit where the neutral is floating with respect to ground. Consequently if a GFCI tester is plugged into the GFCI receptacle, the tester will show that there is an "open ground". This indication of an "open ground" is normal and the GFCI will function properly in the event of a ground fault current as the GFCI is designed to do.

DC-400

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Contents RED-D-ARC DC-400 10699 11038 11085 11128 11347Safety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcPlease Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTable of Contents Vii Section DSection E Installation Technical Specifications DC-400Output Maximum Open Circuit Voltage Auxiliary Power Height Width Depth WeightMachine Load Cable400A 100% 500A 50% Duty Lengths CycleRemote Control Adapter Cable K864 Multiprocess Switch K804-1 Multiprocess Switch Connection and Operation Purpose Connection of DC-400 to LN-22 or LN-25Design OperationAuxiliary Power Connections Remote Control ConnectionsCase Features Output ConnectionsMachine & Circuit Protection Thermal Protection Light Multiprocess Switch STICK, TIG or AIR/CARBON ARCOperation Electric Shock can killARC Control Switch Output Terminals SwitchVoltmeter Switch Rating Plate ARC Force Control DialIP21 Degree of protection provided by the enclosure4OPERATIONB-4 Earth Ground ConnectionSignifying the Earth Ground Connection DC-400 Recommended Processes & Equipment Power Source Operation Voltmeter SwitchDuty Cycle and Time Period Duty Cycle Amps VoltsARC Force Control Dial Effective only in CC mode ARC Control Switch Effective only in CV FCAW/GMAW modeFront View of 14-PIN Connector Receptacle PIN Lead no FunctionTerminal Strip Connections Machine and Circuit ProtectionAccessories Factory Installed OptionsField Installed Options HI-FREQUENCY KIT K799 Codes 8634 and Above only Undercarriages K817, K817R, K8411MAINTENANCED-1 Routine MaintenanceTroubleshooting HOW to USE Troubleshooting GuideContact your local Authorized Field Service Facility Output Control Local Service Facility Your local Authorized FieldProcedure for Replacing PC Boards Connecting the Remote Control to the MachineFault Protection Operation Power I/0 Switch CheckRemote Control Check Power Diode TestPower Rectifier Bridge Assembly Checking Procedure Power Silicon Controlled Rectifier TestDiagrams Wiring Diagram for CodeWiring Diagram for Code 10699 and Above Pasted inside Number11085, 11128 Power Rectifier Bridge Diagram Dimension Print Type M12244-7 DC-400 32.00 15.39 30.92 30.02 +.11DC-400 Precaucion Warnung
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