Lincoln Electric IM609-B manual Installation of Field Installed Options

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A-10

INSTALLATION

A-10

 

 

 

4.Hold the TIG adapter, with cables and hoses installed, firmly in place by securing it into the Twist- Mate receptacle on the power source or into a padded vise. Apply a thin film of lubricant to the boot’s lead in chamfer area. Also apply lubricant to the lead in chamfer and 2" diameter on the TIG adapter. Next align the strain relief boot keys with the TIG adapter slots. Now firmly push the boot onto the adapter, rocking the boot to assist installa- tion.

COMPLETED ASSEMBLY

5.Examine the strain relief boot and TIG adapter for correct assembly. The boot should nest into the Twist-Mate receptacle on the power source. The boot face will be 1/8 inch away from the machine front. All electrical surfaces should be completely covered when in the Twist-Mate receptacle on the power source. For more details see M19116PRINT included with the machine.

STICK ELECTRODE CABLE CONNECTION

The Twist-Mate connection allows fast and reliable stick electrode attachment to the electrode terminal of the Square Wave TIG 275 welding power supply.

Assemble the stick electrode cable by attaching the correct Twist-Mate adapter and electrode holder to an adequately-sized welding cable. The Twist-Mate cable plug is NOT provided with the machine for the stick electrode connection. See Table A.1 and A.2 for rec- ommended sizes and corresponding hardware.

Assemble the correct Twist-Mate adapter plug to the stick electrode cable as detailed in “Work Cable Connection”.

WARNING

DO NOT CONNECT A TIG TORCH AND STICK ELECTRODE CABLE AT THE SAME TIME. THEY WILL BOTH BE ELECTRICALLY HOT WHENEVER THE OUTPUT CONTACTOR IS ENERGIZED.

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INSTALLATION OF FIELD INSTALLED OPTIONS

Installation instructions are included with the following accessories:

K559-2 Magnum Cooler Mounting Bracket

K932-1 Undercarriage When the undercarriage is properly installed, the Square Wave TIG 275 lift bale is nonfunctional. Do not attempt to lift the power source with the undercarriage attached. The undercarriage is designed for hand moving only; mechanized towing can lead to personal injury and/or damage to the Square Wave TIG 275.

K1619-1 TIG Pulser Kit

K1620-1 Power Factor Capacitor Kit

K1621-1 Water Solenoid Kit

K1622-1 Twist Mate Adapter Kit for LA9 & LA17 Torches (Included with Machine)

K1622-2 Twist Mate Adapter Kit for LW18 & LW20 Torches (Included with Machine)

K1622-3 Twist Mate Adapter Kit for LA26 Torch

K852-50 Twist Mate Cable Plug for #2 to #1 Work Lead (Included with Machine)

K852-70 Twist Mate Cable Plug for 1/0 to 2/0 Work Lead

K852-95 Twist Mate Cable Plug for 2/0 to 3/0 Work Lead

Installation of the K963-1 or K963-2 Hand Amptrol, the K814 Arc Start Switch and the K870 Foot Amptrol are as follows:

Connect the 6-pin MS-type (Amphenol) connector to the Remote Receptacle (See Figure 3). Secure with the threaded collar.

SQUARE WAVE TIG 275

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Contents Square Wave TIG Safety Electric Shock can kill Cylinder may explode if damaged Sûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Installation Technical Specifications Square Wave TIG 275 K1618-1 Stacking Figure A.1 Supply ConnectionsSingle Phase Input Power Supply Connection Instructions Input Reconnect Procedure6INSTALLATIONA-6 Work Cable Connection Output ConnectionsCylinder could explode if damaged TIG Torch ConnectionLA-17 TIG Torch LW-20 TIG Torch TWIST-MATE Adapter for LA-9 TWIST-MATE Adapter for LW-18Stick Electrode Cable Connection Installation of Field Installed OptionsOperation Safety PrecautionsPower Switch This Machine or in this Manual OperationRecommended Processes and Equipment General DescriptionDuty Cycle and Time Period LimitationsCurrent Control Controls and SettingsTwist Mate Electrode Welding OperationTIG Welding Sequence of Operation Welding in TIG Mode 2-STEP Welding in TIG Mode 4-STEP Advanced TIG Welding Features Stick Welding Auxiliary PowerOptional Accessories AccessoriesAccessories Included with Machine Overload Protection MaintenanceService Procedures Component Location and Access Spark GAP AdjustmentHOW to USE Troubleshooting Guide TroubleshootingGeneral Machine Trouble Ammeter displays 000, but Stick Welding Trouble TIG Welding Trouble Troubleshooting PC Board Troubleshooting Procedure Wiring Diagram Square Wave TIG 275 208/230/460/1/60 Wiring DiagramWiring Diagram Square Wave TIG 275 220/380/415/1/50/60 Wiring Diagram Square Wave TIG 275 460/575/1/60 Dimension Print How To Read Shop Drawings Precaucion Aviso DE

IM609-B specifications

The Lincoln Electric IM609-B is a cutting-edge welding machine that stands out for its advanced features and robust design, making it an essential tool for both professionals and hobbyists alike. This multi-process inverter welder excels in delivering high performance across various welding methods, including MIG, TIG, and stick welding. The versatility of the IM609-B allows users to tackle diverse welding applications, ensuring adaptability in different work environments.

One of the standout features of the IM609-B is its lightweight and compact design, which enhances portability without compromising on power output. Weighing only around 40 lbs, this machine is designed for easy transport between job sites, making it ideal for mobile welders who need to work in various locations. The durable construction also ensures reliability and longevity, further enhancing its appeal.

In terms of technology, the IM609-B incorporates Lincoln Electric's advanced inverter technology. This feature not only ensures a smooth and stable arc but also enhances energy efficiency. The machine operates on both 120V and 230V input power, providing the flexibility needed for different power sources. The digital display allows for precise adjustments on the go, ensuring that users can optimize their settings for specific welding tasks.

User-friendliness is another characteristic that sets the IM609-B apart from its competitors. The intuitive control panel is designed for easy navigation, allowing users to quickly adjust parameters such as voltage, wire feed speed, and amperage. This ease of use is particularly beneficial for those new to welding, as well as experienced welders who require efficient operation.

Safety features are also paramount in the design of the IM609-B. The machine includes built-in thermal overload protection, ensuring that it operates within safe temperature ranges to prevent damage during extended use. Additionally, the fault detection system alerts users to any operational issues, allowing for quick troubleshooting and reducing downtime.

In conclusion, the Lincoln Electric IM609-B is a formidable welding machine that combines versatility, portability, and advanced technology. Its multi-process capabilities, lightweight design, and thoughtful features make it an excellent choice for a wide range of welding applications. Whether for professional use or home projects, the IM609-B delivers exceptional performance that meets the demands of modern welders.