Lincoln Electric IM609-B manual Controls and Settings, Current Control

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B-6

OPERATION

B-6

 

 

 

CONTROLS AND SETTINGS

All operator controls and adjustments are located on the case front of the Square Wave TIG 275. Refer to Figure B.1 and corresponding explanations following.

FIGURE B.1 - CONTROL PANEL

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6

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9

1

 

 

 

 

10

2

 

 

 

 

 

3

 

 

 

 

11

 

 

 

 

 

4

 

 

 

 

 

 

 

 

 

 

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14

 

 

 

 

 

15

 

 

 

 

 

1.Output Control Knob

2.AC Wave Balance Knob

3.Post Flow Knob

4.Down Slope Time Knob

5.Mode Switch

6.Trimmer Potentiometer

7.Digital Ammeter

8.Digital Voltmeter

9.Thermal Protection Light

10.Power Switch

11.Polarity Switch

12.Electrode Connection (Twist-Mate Connector)

13.Work Connection (Twist-Mate Connector)

14.Remote Control Amphenol

15.Water Solenoid (Optional)

1.

Current Control -

A

This knob is used to set

 

 

the welding current from 5 to 315 amps. Read the

 

complete Operating Instructions section for more

 

information on Local and Remote setting of current.

2.

AC Wave Balance Control -

 

This knob is

 

 

active in the AC TIG mode only. It is used to set the

 

amount of cleaning and/or penetration produced

 

during an AC TIG weld. Auto Balance™ automati-

 

cally sets the AC Wave balance according to the

 

welding current. If manual adjustment is desired,

 

the balance can be

adjusted from +0 (maximum

 

cleaning)

to +10 (maximum penetration).

Read the Advanced Features section for a com- plete explanation of the AC Wave Balance.

3.Post Flow Time Control - 2 This knob is active in the TIG mode only. It adjusts the post flow time from 5 to 50 seconds for shielding gas. It also adjusts cooling water flow when the optional K1621-1 Water Solenoid Kit is used.

4.Down Slope Time Control - This knob is active in 4-Step TIG mode only. It adjusts the time (from 0.5 to 10 seconds) the welding output takes to ramp down from the preset level to 25% ±10% of that level.

5.Mode Switch - A three position toggle switch used to select the welding mode. Refer to the WELDING OPERATION section for more information on how the machine functions in each of the following modes:

Stick: This mode is used for the stick electrode (SMAW) welding process. In this position the only active control is the output current control. The output terminals are continuously energized.

2-Step TIG:This mode is used for the TIG (GTAW) welding process. An Arc Start switch must be used to weld. The Down Slope Time has no effect in this mode.

4-Step TIG:This mode is used for the TIG (GTAW) welding process. An Arc Start switch must be used to weld. All controls are active in this mode.

SQUARE WAVE TIG 275

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Contents Square Wave TIG Safety Electric Shock can kill Cylinder may explode if damaged Sûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Installation Technical Specifications Square Wave TIG 275 K1618-1 Stacking Figure A.1 Supply ConnectionsSingle Phase Input Power Supply Connection Instructions Input Reconnect Procedure6INSTALLATIONA-6 Work Cable Connection Output ConnectionsCylinder could explode if damaged TIG Torch ConnectionLA-17 TIG Torch LW-20 TIG Torch TWIST-MATE Adapter for LA-9 TWIST-MATE Adapter for LW-18Stick Electrode Cable Connection Installation of Field Installed OptionsOperation Safety PrecautionsPower Switch This Machine or in this Manual OperationRecommended Processes and Equipment General DescriptionDuty Cycle and Time Period LimitationsCurrent Control Controls and SettingsTwist Mate Electrode Welding OperationTIG Welding Sequence of Operation Welding in TIG Mode 2-STEP Welding in TIG Mode 4-STEP Advanced TIG Welding Features Stick Welding Auxiliary PowerOptional Accessories AccessoriesAccessories Included with Machine Overload Protection MaintenanceService Procedures Component Location and Access Spark GAP AdjustmentHOW to USE Troubleshooting Guide TroubleshootingGeneral Machine Trouble Ammeter displays 000, but Stick Welding Trouble TIG Welding Trouble Troubleshooting PC Board Troubleshooting Procedure Wiring Diagram Square Wave TIG 275 208/230/460/1/60 Wiring DiagramWiring Diagram Square Wave TIG 275 220/380/415/1/50/60 Wiring Diagram Square Wave TIG 275 460/575/1/60 Dimension Print How To Read Shop Drawings Precaucion Aviso DE

IM609-B specifications

The Lincoln Electric IM609-B is a cutting-edge welding machine that stands out for its advanced features and robust design, making it an essential tool for both professionals and hobbyists alike. This multi-process inverter welder excels in delivering high performance across various welding methods, including MIG, TIG, and stick welding. The versatility of the IM609-B allows users to tackle diverse welding applications, ensuring adaptability in different work environments.

One of the standout features of the IM609-B is its lightweight and compact design, which enhances portability without compromising on power output. Weighing only around 40 lbs, this machine is designed for easy transport between job sites, making it ideal for mobile welders who need to work in various locations. The durable construction also ensures reliability and longevity, further enhancing its appeal.

In terms of technology, the IM609-B incorporates Lincoln Electric's advanced inverter technology. This feature not only ensures a smooth and stable arc but also enhances energy efficiency. The machine operates on both 120V and 230V input power, providing the flexibility needed for different power sources. The digital display allows for precise adjustments on the go, ensuring that users can optimize their settings for specific welding tasks.

User-friendliness is another characteristic that sets the IM609-B apart from its competitors. The intuitive control panel is designed for easy navigation, allowing users to quickly adjust parameters such as voltage, wire feed speed, and amperage. This ease of use is particularly beneficial for those new to welding, as well as experienced welders who require efficient operation.

Safety features are also paramount in the design of the IM609-B. The machine includes built-in thermal overload protection, ensuring that it operates within safe temperature ranges to prevent damage during extended use. Additionally, the fault detection system alerts users to any operational issues, allowing for quick troubleshooting and reducing downtime.

In conclusion, the Lincoln Electric IM609-B is a formidable welding machine that combines versatility, portability, and advanced technology. Its multi-process capabilities, lightweight design, and thoughtful features make it an excellent choice for a wide range of welding applications. Whether for professional use or home projects, the IM609-B delivers exceptional performance that meets the demands of modern welders.