Lincoln Electric IM609-B manual Supply Connections, Figure A.1

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A-4

INSTALLATION

A-4

 

 

 

2. Keep the work and electrode leads as short as pos-

sible and as close together as possible. Lengths

should not exceed 25 ft (7.6m). Tape the leads

together when practical.

3. Be sure the torch and work cable rubber coverings

are free of cuts and cracks that allow high frequen-

cy leakage. Cables with high natural rubber content,

such as Lincoln Stable-Arc® better resist high fre-

quency leakage than neoprene and other synthetic

rubber insulated cables.

SUPPLY CONNECTIONS

Be sure the voltage, phase, and frequency of the input power is as specified on the rating plate, located on the rear of the machine.

See Figure A.1 for the location of the rating plate, the entry hole, and the reconnect panel.

FIGURE A.1

4. Keep the torch in good repair and all connections

tight to reduce high frequency leakage.

5. The work piece must be connected to an earth

ground close to the work clamp, using one of the fol-

lowing methods:

a) A metal underground water pipe in direct contact

with the earth for ten feet or more.

b) A 3/4” (19mm) galvanized pipe or a 5/8” (16mm)

solid galvanized iron, steel or copper rod driven

at least eight feet into the ground.

The ground should be securely made and the ground- ing cable should be as short as possible using cable of the same size as the work cable, or larger. Grounding to the building frame electrical conduit or a long pipe system can result in re-radiation, effectively making these members radiating antennas. (This is not recom- mended).

1

2

1.Input Entry

2.Rating Plate

3.115V Receptacle & Breaker

(60 HZ. Machines only)

 

5

3

4

4.220V Receptacle & Breaker (50/60 HZ. Machines Only.)

5.Gas Input Fitting

6.Keep all access panels and covers securely in place.

7.All electrical conductors within 50 ft (15.2m) of the welder should be enclosed in grounded rigid metal- lic conduit or equivalent shielding. Flexible helically- wrapped metallic conduit is generally not suitable.

8.When the welder is enclosed in a metal building, the metal building should be connected to several good earth driven electrical grounds (as in 5 (b) above) around the periphery of the building.

Failure to observe these recommended installation procedures can cause radio or TV and electronic equipment interference problems and result in unsatis- factory welding performance resulting from lost high frequency power.

Remove the right case side to reveal the reconnect panel. Welder supply line entry provision is in the case rear panel. Entry is through a 1.4 inch (36 mm) diam- eter hole in the case back.1

All connections should be made in accordance with all local codes and national electrical codes. Installation by a qualified electrician is recommended.

1.Connect the terminal marked (at the base of the welder below the reconnect panel) to an earth ground.

2.Connect the input leads to terminals marked L1 (U) and L2 (V) on the reconnect panel. Use a single phase line or one phase of a two or three phase line.

1On European, 50/60 Hz. models, entry is through a 1.75 inch (46mm) diam- eter hole. A reducing washer and plastic strain relief good for 18.0 to 25.4 mm (.709 to 1.00 inch) cords is provided. For larger input conductors a customer supplied plastic strain relief should be used.

SQUARE WAVE TIG 275

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Contents Square Wave TIG Safety Electric Shock can kill Cylinder may explode if damaged Sûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Installation Technical Specifications Square Wave TIG 275 K1618-1 Stacking Figure A.1 Supply ConnectionsSingle Phase Input Power Supply Connection Instructions Input Reconnect Procedure6INSTALLATIONA-6 Work Cable Connection Output ConnectionsCylinder could explode if damaged TIG Torch ConnectionLA-17 TIG Torch LW-20 TIG Torch TWIST-MATE Adapter for LA-9 TWIST-MATE Adapter for LW-18Stick Electrode Cable Connection Installation of Field Installed OptionsOperation Safety PrecautionsPower Switch This Machine or in this Manual OperationRecommended Processes and Equipment General DescriptionDuty Cycle and Time Period LimitationsCurrent Control Controls and SettingsTwist Mate Electrode Welding OperationTIG Welding Sequence of Operation Welding in TIG Mode 2-STEP Welding in TIG Mode 4-STEP Advanced TIG Welding Features Stick Welding Auxiliary PowerOptional Accessories AccessoriesAccessories Included with Machine Overload Protection MaintenanceService Procedures Component Location and Access Spark GAP AdjustmentHOW to USE Troubleshooting Guide TroubleshootingGeneral Machine Trouble Ammeter displays 000, but Stick Welding Trouble TIG Welding Trouble Troubleshooting PC Board Troubleshooting Procedure Wiring Diagram Square Wave TIG 275 208/230/460/1/60 Wiring DiagramWiring Diagram Square Wave TIG 275 220/380/415/1/50/60 Wiring Diagram Square Wave TIG 275 460/575/1/60 Dimension Print How To Read Shop Drawings Precaucion Aviso DE

IM609-B specifications

The Lincoln Electric IM609-B is a cutting-edge welding machine that stands out for its advanced features and robust design, making it an essential tool for both professionals and hobbyists alike. This multi-process inverter welder excels in delivering high performance across various welding methods, including MIG, TIG, and stick welding. The versatility of the IM609-B allows users to tackle diverse welding applications, ensuring adaptability in different work environments.

One of the standout features of the IM609-B is its lightweight and compact design, which enhances portability without compromising on power output. Weighing only around 40 lbs, this machine is designed for easy transport between job sites, making it ideal for mobile welders who need to work in various locations. The durable construction also ensures reliability and longevity, further enhancing its appeal.

In terms of technology, the IM609-B incorporates Lincoln Electric's advanced inverter technology. This feature not only ensures a smooth and stable arc but also enhances energy efficiency. The machine operates on both 120V and 230V input power, providing the flexibility needed for different power sources. The digital display allows for precise adjustments on the go, ensuring that users can optimize their settings for specific welding tasks.

User-friendliness is another characteristic that sets the IM609-B apart from its competitors. The intuitive control panel is designed for easy navigation, allowing users to quickly adjust parameters such as voltage, wire feed speed, and amperage. This ease of use is particularly beneficial for those new to welding, as well as experienced welders who require efficient operation.

Safety features are also paramount in the design of the IM609-B. The machine includes built-in thermal overload protection, ensuring that it operates within safe temperature ranges to prevent damage during extended use. Additionally, the fault detection system alerts users to any operational issues, allowing for quick troubleshooting and reducing downtime.

In conclusion, the Lincoln Electric IM609-B is a formidable welding machine that combines versatility, portability, and advanced technology. Its multi-process capabilities, lightweight design, and thoughtful features make it an excellent choice for a wide range of welding applications. Whether for professional use or home projects, the IM609-B delivers exceptional performance that meets the demands of modern welders.