Lincoln Electric IM609-B manual Ammeter displays 000, but

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E-3

 

TROUBLESHOOTING

E-3

 

 

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

 

 

PROBLEMS

POSSIBLE AREAS OF

RECOMMENDED

 

 

(SYMPTOMS)

MISADJUSTMENTS(S)

COURSE OF ACTION

 

 

 

 

 

 

GENERAL MACHINE TROUBLE

The Ammeter displays 000", but the

1. The shunt

lead connections may

be

machine has output with no control.

 

open.

Check the red

lead (222)

and

 

 

white lead (221) twisted pair all the way

 

 

from the shunt back to the Control PC

 

 

board connector (J2).

 

 

 

2.

The Control PC Board may be faulty.

 

 

See

PC

Board

Troubleshooting

 

 

Procedures.

 

 

 

 

 

 

One of the meters is blank.

1.

Check for loose connections at Control

 

PC Board (P4) and at the Display PC

 

 

 

 

Board (20 & 21)The Display.

 

 

2.

The Display PC Board may be faulty.

 

 

See

PC

Board

Troubleshooting

 

 

Procedures.

 

 

 

 

 

 

Accessories plugged into the 115

1.

Is accessory defective? Plug it into a

 

known "hot" receptacle to see if it works.

volt receptacle do not work.

 

2.

Circuit Breaker CB may be open. Before

(220 volt receptacle on European

 

resetting the circuit breaker, find out why

model only)

 

it opened. See the Auxiliary Power sec-

 

 

tion for more information.

 

 

 

 

 

Machine regularly overheats; ther-

1.

Check for proper voltage at fan.

 

 

If proper voltage is present, but fan is not

mostat (s) open.

 

 

rotating or is rotating slowly, replace fan

 

 

motor.

 

 

 

 

 

 

If proper voltage is not present, but fan is

 

 

not rotating or is rotating slowly, the out-

 

 

put fan circuit on the control PC Board

 

 

may be faulty.

 

 

 

2.

Dirt and dust have clogged the cooling

 

 

channels inside the machine. Blow out

 

 

the machine with clean, dry compressed

 

 

air.

 

 

 

 

 

3.

Are the duty cycles being exceeded?

 

 

Read the Instruction Manual thoroughly

 

 

for duty cycle information.

 

 

4.

Is there adequate clearance around the

 

 

side and back of the machine, especially

 

 

near the intake and exhaust louvers? Do

 

 

not block the flow of cooling air during

 

 

operation.

 

 

 

 

 

 

 

 

 

 

Contact your Local Lincoln Authorized Field Service Facility for technical

troubleshooting assistance.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

SQUARE WAVE TIG 275

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Contents Square Wave TIG Safety Electric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Installation Technical Specifications Square Wave TIG 275 K1618-1 Stacking Supply Connections Figure A.1Input Reconnect Procedure Single Phase Input Power Supply Connection Instructions6INSTALLATIONA-6 Output Connections Work Cable ConnectionTIG Torch Connection Cylinder could explode if damagedTWIST-MATE Adapter for LA-9 TWIST-MATE Adapter for LW-18 LA-17 TIG Torch LW-20 TIG TorchInstallation of Field Installed Options Stick Electrode Cable ConnectionSafety Precautions OperationPower Switch Operation This Machine or in this ManualGeneral Description Recommended Processes and EquipmentLimitations Duty Cycle and Time PeriodControls and Settings Current ControlWelding Operation Twist Mate ElectrodeTIG Welding Sequence of Operation Welding in TIG Mode 2-STEP Welding in TIG Mode 4-STEP Advanced TIG Welding Features Auxiliary Power Stick WeldingAccessories Included with Machine AccessoriesOptional Accessories Service Procedures MaintenanceOverload Protection Spark GAP Adjustment Component Location and AccessTroubleshooting HOW to USE Troubleshooting GuideGeneral Machine Trouble Ammeter displays 000, but Stick Welding Trouble TIG Welding Trouble Troubleshooting PC Board Troubleshooting Procedure Wiring Diagram Wiring Diagram Square Wave TIG 275 208/230/460/1/60Wiring Diagram Square Wave TIG 275 220/380/415/1/50/60 Wiring Diagram Square Wave TIG 275 460/575/1/60 Dimension Print How To Read Shop Drawings Precaucion Aviso DE

IM609-B specifications

The Lincoln Electric IM609-B is a cutting-edge welding machine that stands out for its advanced features and robust design, making it an essential tool for both professionals and hobbyists alike. This multi-process inverter welder excels in delivering high performance across various welding methods, including MIG, TIG, and stick welding. The versatility of the IM609-B allows users to tackle diverse welding applications, ensuring adaptability in different work environments.

One of the standout features of the IM609-B is its lightweight and compact design, which enhances portability without compromising on power output. Weighing only around 40 lbs, this machine is designed for easy transport between job sites, making it ideal for mobile welders who need to work in various locations. The durable construction also ensures reliability and longevity, further enhancing its appeal.

In terms of technology, the IM609-B incorporates Lincoln Electric's advanced inverter technology. This feature not only ensures a smooth and stable arc but also enhances energy efficiency. The machine operates on both 120V and 230V input power, providing the flexibility needed for different power sources. The digital display allows for precise adjustments on the go, ensuring that users can optimize their settings for specific welding tasks.

User-friendliness is another characteristic that sets the IM609-B apart from its competitors. The intuitive control panel is designed for easy navigation, allowing users to quickly adjust parameters such as voltage, wire feed speed, and amperage. This ease of use is particularly beneficial for those new to welding, as well as experienced welders who require efficient operation.

Safety features are also paramount in the design of the IM609-B. The machine includes built-in thermal overload protection, ensuring that it operates within safe temperature ranges to prevent damage during extended use. Additionally, the fault detection system alerts users to any operational issues, allowing for quick troubleshooting and reducing downtime.

In conclusion, the Lincoln Electric IM609-B is a formidable welding machine that combines versatility, portability, and advanced technology. Its multi-process capabilities, lightweight design, and thoughtful features make it an excellent choice for a wide range of welding applications. Whether for professional use or home projects, the IM609-B delivers exceptional performance that meets the demands of modern welders.